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Piper PA-28RT-201 Arrow IV & PA-28RT-201T Turbo Arrow IV Maintenance Manual (761-694)
Piper PA-28RT-201 Arrow IV & PA-28RT-201T Turbo Arrow IV Maintenance Manual (761-694) - Image 2
Piper PA-28RT-201 Arrow IV & PA-28RT-201T Turbo Arrow IV Maintenance Manual (761-694) - Image 3

Piper PA-28RT-201 Arrow IV & PA-28RT-201T Turbo Arrow IV Maintenance Manual (761-694)

Original price was: $44.95.Current price is: $24.95.

Complete Piper 761-694 Maintenance Manual for the PA-28RT-201 Arrow IV and PA-28RT-201T Turbo Arrow IV, 752 pages, instant PDF download.

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Description

Piper PA-28RT-201 Arrow IV & PA-28RT-201T Turbo Arrow IV Maintenance Manual (761-694)

This is the complete factory-format Piper PA-28RT-201 Arrow IV and PA-28RT-201T Turbo Arrow IV Maintenance Manual, Piper part number 761-694, originally issued December 1, 1978 and carried through to the January 31, 2009 revision. Built to the GAMA (General Aviation Manufacturers Association) numbering system, this 752-page manual is the same reference Piper service centers use to inspect, troubleshoot, repair, and return these retractable-gear Arrow IV airplanes to service, and it is delivered here as an instant-download PDF.

File Details

  • Manual type: Airplane Maintenance Manual
  • Aircraft: Piper PA-28RT-201 Arrow IV and PA-28RT-201T Turbo Arrow IV
  • Piper part number: 761-694
  • Original issue: December 1, 1978
  • Latest revision included: January 31, 2009 (PR090131)
  • Language: English
  • Page count: 752 pages
  • File format: PDF

Chapters Covered

The PA-28RT-201 Arrow IV manual follows the standard GAMA chapter/section breakdown, covering:

Complete PDF Bookmark Tree

Complete Bookmarks

The complete bookmarks in the “Piper PA-28RT-201 Arrow IV & PA-28RT-201T Turbo Arrow IV Maintenance Manual (761-694)” are as follows:

761-694 – ARROW IV MAINTENANCE MANUAL – PA-28RT-201 ARROW IV, PA-28RT-201T TURBO ARROW IVp. 1
INTRODUCTIONp. 2
VENDOR PUBLICATIONSp. 3
PIPER PUBLICATIONSp. 4
AEROFICHE GRID NUMBERING AND REVISION IDENTIFICATIONp. 5
TABLE OF CONTENTS/EFFECTIVITY CODESp. 5
REVISION STATUSp. 6
SERIAL NUMBER INFORMATIONp. 6
GAMA SYSTEM/CHAPTER INDEX GUIDEp. 7
LIST OF ILLUSTRATIONSp. 9
FIGURE 6-1. THREE VIEW OF PA-28RT-201Tp. 46
FIGURE 6-2. THREE VIEW OF PA-28RT-201p. 47
FIGURE 6-3. STATION REFERENCE LINES OF PA-28RT-201/201Tp. 49
FIGURE 6-4. ACCESS PLATES AND PANELSp. 51
FIGURE 7-1. JACKING ARRANGEMENTSp. 55
FIGURE 8-1. LEVELING LONGITUDINALLYp. 60
FIGURE 8-2. LEVELING LATERALLYp. 60
FIGURE 8-3. WEIGHING ARRANGEMENTp. 60
FIGURE 11-1. PLACARDS AND DECALSp. 72
FIGURE 12-1. SERVICING POINTS (PA-28RT-201)p. 80
FIGURE 12-2. SERVICING POINTS (PA-28RT-201T)p. 81
FIGURE 12-3. FUEL STRAINERp. 82
FIGURE 12-4. LUBRICATION CHART (LANDING GEAR, MAIN)p. 96
FIGURE 12-5. LUBRICATION CHART (LANDING GEAR, NOSE)p. 98
FIGURE 12-6. LUBRICATION CHART (CONTROL SYSTEM)p. 100
FIGURE 12-7. LUBRICATION CHART (CABIN DOOR, BAGGAGE DOOR AND SEAT)p. 104
FIGURE 12-8. LUBRICATION CHART (LYCOMING POWER PLANT, PROPELLER AND CONTROL PIVOT POINTS)p. 105
FIGURE 12-9. LUBRICATION CHART (CONTINENTAL POWER PLANT, PROPELLER AND CONTROL PIVOT POINTS)p. 106
FIGURE 12-10. LUBRICATION CHART (BACK-UP EXTENDER)p. 107
FIGURE 12-11. LUBRICATION CHART (AIR CONDITIONING CONDENSER)p. 108
FIGURE 20-1. TORQUE WRENCH EXTENSIONp. 112
FIGURE 20-2. METHOD OF INSTALLING ROD END BEARINGSp. 113
FIGURE 21-1. CABIN HEATER AND DEFROSTER (PA-28RT-201)p. 127
FIGURE 21-2. CABIN HEATER AND DEFROSTER (PA-28RT-201T)p. 128
FIGURE 21-3. OVERHEAD VENT SYSTEM AND FRESH AIR SYSTEM “NOT AVAILABLE WITH AIR CONDITIONING”p. 129
FIGURE 21-4. AIR CONDITIONING SYSTEM INSTALLATIONp. 131
FIGURE 21-5. SERVICE VALVESp. 136
FIGURE 21-6. TEST GAUGE AND MANIFOLD SETp. 136
FIGURE 21-7. MANIFOLD SET OPERATIONp. 138
FIGURE 21-8. LEAK TEST HOOKUPp. 139
FIGURE 21-9. EVACUATION HOOKUPp. 141
FIGURE 21-10. CHARGING STANDp. 144
FIGURE 21-11. CHARGING HOOKUPp. 144
FIGURE 21-12. TOP DEAD CENTER CASTING MARK (SANKYO COMPRESSOR)p. 150
FIGURE 21-13. ROTATION OF CLUTCH FRONT PLATE (SANKYO COMPRESSOR OIL CHECK)p. 150
FIGURE 21-14. YORK COMPRESSOR AND FABRICATED OIL DIPSTICK (PA-28RT-201)p. 151
FIGURE 21-15. COMPRESSOR AND ALTERNATOR BELT INSTALLATION (PA-28RT-201)p. 153
FIGURE 21-16. MAGNETIC CLUTCH (YORK COMPRESSOR)p. 154
FIGURE 21-17. CONDENSER AIR SCOOP INSTALLATIONp. 158
FIGURE 21-18. EXPANSION VALVEp. 159
FIGURE 21-19. COMPONENTS INSTALLATIONp. 161
FIGURE 21-20. ADJUSTMENT OF AIR CONDITIONING THROTTLE SWITCH (PA-28RT-201)p. 161
FIGURE 21-21. AIR CONDITIONING WIRING SCHEMATICp. 163
FIGURE 23-1. ELT PORTABLE FOLDING ANTENNA (NARCO)p. 180
FIGURE 23-2. ELT USING FIXED AIRCRAFT ANTENNA (NARCO)p. 180
FIGURE 23-3. ELT SCHEMATICSp. 184
FIGURE 24-1. LAMP-BANK LOADp. 200
FIGURE 24-2. EXPLODED VIEW OF ALTERNATOR (CHRYSLER)p. 202
FIGURE 24-3. CHECKING FIELD COIL CURRENT DRAWp. 202
FIGURE 24-4. TESTING FIELD CIRCUITp. 202
FIGURE 24-5. TESTING POSITIVE RECTIFIERS WITH C-3829 TESTERp. 204
FIGURE 24-6. TESTING NEGATIVE RECTIFIERS WITH C-3829 TESTERp. 204
FIGURE 24-7. RECTIFIER END SHIELD AND STATOR ASSEMBLYp. 204
FIGURE 24-8. TESTING POSITIVE RECTIFIERS WITH TEST LAMPp. 206
FIGURE 24-9. TESTING NEGATIVE RECTIFIERS WITH TEST LAMPp. 206
FIGURE 24-10. RECTIFIER AND HEATSINK ASSEMBLY REMOVALp. 206
FIGURE 24-11. RECTIFIER END SHIELD ASSEMBLYp. 206
FIGURE 24-12. TESTING STATORp. 208
FIGURE 24-13. REMOVAL OF PULLEYp. 208
FIGURE 24-14. REMOVAL OF BEARINGp. 208
FIGURE 24-15. REMOVAL OF RECTIFIER END SHIELD BEARINGp. 208
FIGURE 24-16. TESTING ROTOR FOR GROUNDp. 209
FIGURE 24-17. TESTING ROTOR FOR OPENS OR SHORTSp. 209
FIGURE 24-18. INSTALLATION OF GREASE RETAINERp. 210
FIGURE 24-19. INSTALLATION OF RECTIFIER END SHIELD BEARINGp. 210
FIGURE 24-20. INSTALLATION OF DRIVE END SHIELD BEARINGp. 210
FIGURE 24-21. INSTALLATION OF PULLEYp. 210
FIGURE 24-22. INSTALLATION OF INSULATORSp. 212
FIGURE 24-23. INSTALLATION OF POSITIVE RECTIFIER ASSEMBLYp. 212
FIGURE 24-24. INSTALLATION OF CAPACITORp. 212
FIGURE 24-25. INSTALLATION OF BATTERY OUTPUT INSULATORp. 212
FIGURE 24-26. INSTALLATION OF NEGATIVE RECTIFIER ASSEMBLYp. 213
FIGURE 24-27. INSTALLATION OF STATORp. 213
FIGURE 24-28. EXPLODED VIEW OF ALTERNATOR (PRESTOLITE)p. 215
FIGURE 24-29. REMOVAL OF SLIP RING END BEARINGp. 216
FIGURE 24-30. REMOVAL OF RECTIFIERp. 216
FIGURE 24-31. REMOVAL OF DRIVE END HEADp. 218
FIGURE 24-32. REMOVAL OF END HEAD BEARINGp. 218
FIGURE 24-33. TESTING ROTOR FOR GROUNDp. 218
FIGURE 24-34. TESTING ROTOR FOR SHORTSp. 218
FIGURE 24-35. INSTALLATION OF DRIVE END HEADp. 220
FIGURE 24-36. INSTALLATION OF RECTIFIERp. 220
FIGURE 24-37. TERMINAL ASSEMBLY (PRESTOLITE)p. 220
FIGURE 24-38. SLIP RING END BEARING ASSEMBLYp. 222
FIGURE 24-39. TESTING ALTERNATORp. 222
FIGURE 24-40. BRUSH INSTALLATIONp. 223
FIGURE 24-41. INTERNAL WIRING DIAGRAMp. 223
FIGURE 27-1. ROD END INSTALLATION METHODp. 243
FIGURE 27-2. CONTROL COLUMN ASSEMBLYp. 245
FIGURE 27-3. AILERON CONTROLS (TYPICAL)p. 248
FIGURE 27-4. AILERON RIGGINGp. 252
FIGURE 27-5. BELLCRANK RIGGING TOOLp. 252
FIGURE 27-6. AILERON RIGGING TOOLp. 253
FIGURE 27-7. RUDDER AND STEERING PEDAL ASSEMBLYp. 255
FIGURE 27-8. RUDDER CONTROLSp. 257
FIGURE 27-9. RUDDER RIGGING TOOLp. 258
FIGURE 27-10. CLAMPING RUDDER PEDALSp. 258
FIGURE 27-11. RUDDER RIGGINGp. 258
FIGURE 27-12. RUDDER AND STABILATOR TRAVEL ADJUSTMENTSp. 262
FIGURE 27-13. RUDDER TRIM CONTROLp. 262
FIGURE 27-14. STABILATOR CONTROLSp. 264
FIGURE 27-15. STABILATOR AND STABILATOR TRIM TRAVEL ADJUSTMENTSp. 265
FIGURE 27-16. STABILATOR RIGGING TOOLp. 265
FIGURE 27-17. METHODS OF SECURING TRIM CABLESp. 268
FIGURE 27-18. STABILATOR TRIM CONTROLp. 269
FIGURE 27-19. FLAP CONTROLSp. 273
FIGURE 27-20. FLAP STEP ADJUSTMENTp. 275
FIGURE 27-21. FLAP RIGGING TOOLp. 275
FIGURE 27-22. FLAP RIGGINGp. 278
FIGURE 28-1. FUEL SYSTEM DIAGRAM (PA-28RT-201)p. 303
FIGURE 28-2. FUEL SYSTEM DIAGRAM (PA-28RT-201T)p. 304
FIGURE 28-3. ENGINE PRIMER SYSTEM PLACARDS (PA-28RT-201T)p. 305
FIGURE 28-4. LOCKING FUEL CAP ASSEMBLYp. 307
FIGURE 28-5. FUEL FILTER BOWL AND SCREENp. 308
FIGURE 28-6. AUXILIARY FUEL PUMP VARIABLE RESISTORp. 310
FIGURE 28-7. TOLERANCES; UNION NUT AND TUBING NUTp. 315
FIGURE 28-8. FUEL GAUGEp. 317
FIGURE 29-1. SCHEMATIC DIAGRAM OF HYDRAULIC SYSTEMp. 323
FIGURE 29-2. SCHEMATIC DIAGRAM OF HYDRAULIC SYSTEMp. 324
FIGURE 29-3. HYDRAULIC SYSTEM INSTALLATIONp. 325
FIGURE 29-4. HYDRAULIC SYSTEM INSTALLATIONp. 326
FIGURE 29-5. HYDRAULIC PUMP/RESERVOIR, EXPLODED VIEWp. 339
FIGURE 29-6. TEST AND ADJUSTMENT OF HYDRAULIC PUMPp. 340
FIGURE 29-7. CHECKING ALIGNING BRACKETS OF GEAR BACK-UP EXTENDER ACTUATORp. 344
FIGURE 29-8. GEAR BACK-UP EXTENDER ACTUATORp. 345
FIGURE 29-9. NOSE GEAR ACTUATING CYLINDERp. 349
FIGURE 29-10. END GLAND LOCKING DEVICEp. 351
FIGURE 29-11. MAIN GEAR ACTUATING CYLINDERp. 352
FIGURE 32-1. MAIN GEAR OLEO STRUT ASSEMBLYp. 367
FIGURE 32-2. MAIN GEAR INSTALLATIONp. 368
FIGURE 32-3. MAIN GEAR SERVICE TOLERANCESp. 370
FIGURE 32-3A. ALIGNING MAIN GEARp. 378
FIGURE 32-4. NOSE GEAR OLEO STRUT ASSEMBLYp. 382
FIGURE 32-5. NOSE GEAR INSTALLATIONp. 384
FIGURE 32-5A. NOSE GEAR SERVICE TOLERANCESp. 385
FIGURE 32-6. NOSE GEAR ADJUSTMENT (PA-28RT-201)p. 391
FIGURE 32-7. NOSE GEAR ADJUSTMENT (PA-28RT-201T)p. 392
FIGURE 32-8. CLAMPING RUDDER PEDALS IN NEUTRAL POSITIONp. 394
FIGURE 32-9. RUDDER PEDALS AT NEUTRAL ANGLEp. 394
FIGURE 32-10. NOSE GEAR DOOR RETRACTION MECHANISM (PA-28RT-201)p. 395
FIGURE 32-11. NOSE GEAR DOOR RETRACTION MECHANISM (PA-28RT-201T)p. 396
FIGURE 32-12. NOSE WHEEL ASSEMBLYp. 399
FIGURE 32-13. MAIN WHEEL ASSEMBLYp. 400
FIGURE 32-14. WHEEL BRAKE ASSEMBLY (30-55)p. 401
FIGURE 32-15. REMOVAL OF ANCHOR BOLTp. 403
FIGURE 32-16. INSTALLATION OF ANCHOR BOLTp. 404
FIGURE 32-17. BRAKE SYSTEM INSTALLATIONp. 406
FIGURE 32-18. BRAKE MASTER CYLINDER (HAND PARKING BRAKE)p. 407
FIGURE 32-19. TOE BRAKE INSTALLATIONp. 408
FIGURE 32-20. BRAKE CYLINDER (17000) (TOE BRAKE)p. 409
FIGURE 32-21. BRAKE CYLINDER (10-30) (TOE BRAKE)p. 410
FIGURE 32-22. ADJUSTMENT OF NOSE GEAR DOWN LIMIT SWITCHp. 414
FIGURE 32-23. ADJUSTMENT OF MAIN GEAR DOWN LIMIT SWITCHp. 414
FIGURE 32-24. THROTTLE WARNING SWITCHESp. 416
FIGURE 33-1. ANNUNCIATOR PANELp. 424
FIGURE 33-2. STROBE LIGHT CONNECTIONSp. 427
FIGURE 34-1. PITOT-STATIC SYSTEM INSTALLATIONp. 433
FIGURE 35-1. FIXED OXYGEN SYSTEMp. 447
FIGURE 35-2. PORTABLE OXYGEN SYSTEMp. 448
FIGURE 35-3. TEST APPARATUS FOR TESTING OXYGEN SYSTEMp. 451
FIGURE 35-4. OXYGEN TUBING INSTALLATIONSp. 452
FIGURE 35-5. INSTALLATION OF SWAGELOK FITTINGSp. 455
FIGURE 51-1. SKIN MATERIALS AND THICKNESSp. 480
FIGURE 51-1A. BAGGAGE COMPARTMENT INSPECTION HOLES CUTOUT DETAILSp. 483
FIGURE 51-2. SURFACES SCRATCHES, ABRASIONS OR GROUND-IN-DIRTp. 487
FIGURE 51-3. DEEP SCRATCHES, SHALLOW NICKS AND SMALL HOLESp. 488
FIGURE 51-4. MIXING OF EPOXY PATCHING COMPOUNDp. 488
FIGURE 51-5. WELDING REPAIR METHODp. 490
FIGURE 51-6. REPAIRING OF CRACKSp. 490
FIGURE 51-7. VARIOUS REPAIRSp. 491
FIGURE 51-8. REPAIR OF STRESS LINESp. 493
FIGURE 51-9. REPAIR OF IMPACTED DAMAGEp. 493
FIGURE 52-1. INSTALLATION OF DOOR SNUBBERp. 502
FIGURE 55-1. STABILATOR INSTALLATIONp. 508
FIGURE 55-2. STABILATOR BALANCE CONFIGURATIONp. 509
FIGURE 55-3. VERTICAL FIN INSTALLATIONp. 510
FIGURE 55-4. RUDDER INSTALLATIONp. 512
FIGURE 55-5. RUDDER BALANCINGp. 513
FIGURE 56-1. WINDSHIELD INSTALLATION (TYPICAL)p. 517
FIGURE 56-2. SIDE WINDOW INSTALLATION, SINGLE PANE (TYPICAL)p. 518
FIGURE 57-1. WING INSTALLATIONp. 522
FIGURE 57-2. AILERON AND FLAP INSTALLATIONp. 527
FIGURE 57-3. AILERON BALANCE CONFIGURATIONp. 530
FIGURE 61-1. PROPELLER INSTALLATION (HARTZELL)p. 553
FIGURE 61-2. PROPELLER BLADE MINOR REPAIRp. 555
FIGURE 61-3. PROPELLER GOVERNORp. 556
FIGURE 61-4. PROPELLER CONTROLSp. 558
FIGURE 61-5. PROPELLER INSTALLATION (HARTZELL)p. 560
FIGURE 61-6. PROPELLER BLADE MINOR REPAIRp. 561
FIGURE 61-7. PROPELLER GOVERNORp. 563
FIGURE 71-1. ENGINE INSTALLATION (PA-28RT-201T)p. 577
FIGURE 71-2. ENGINE COWLING INSTALLATION (PA-28RT-201T)p. 580
FIGURE 71-3. ENGINE INSTALLATION (PA-28RT-201)p. 587
FIGURE 71-4. ENGINE COWLING INSTALLATION (PA-28RT-201)p. 591
FIGURE 73-1. SCHEMATIC DIAGRAM OF FUEL INJECTION SYSTEMp. 595
FIGURE 73-2. FUEL INJECTOR NOZZLE ASSEMBLYp. 597
FIGURE 73-3. ENGINE CONTROLSp. 597
FIGURE 73-4. IDLE SPEED AND MIXTURE ADJUSTMENT POINTSp. 599
FIGURE 73-5. SECTIONAL VIEW OF ALTITUDE COMPENSATING FUEL PUMP ASSEMBLYp. 599
FIGURE 73-6. EXHAUST BYPASS SCREWp. 601
FIGURE 73-7. FUEL INJECTORp. 605
FIGURE 73-8. SCHEMATIC DIAGRAM OF RSA FUEL INJECTOR SYSTEMp. 606
FIGURE 73-9. FUEL-AIR BLEED NOZZLEp. 608
FIGURE 73-10. ADJUSTMENTS OF ENGINE CONTROLSp. 608
FIGURE 74-1. MAGNETO ASSEMBLYp. 616
FIGURE 74-2. CONTACT SPRING INSPECTIONp. 617
FIGURE 74-3. CONTACT POINTSp. 618
FIGURE 74-4. IMPULSE COUPLINGp. 619
FIGURE 74-5. FLYWEIGHT CLEARANCE OF IMPULSE COUPLINGp. 619
FIGURE 74-6. ROTOR HOLDING TOOL INSTALLEDp. 619
FIGURE 74-7. TIMING KIT INSTALLEDp. 619
FIGURE 74-8. CAST-IN TIMING MARKSp. 621
FIGURE 74-9. FABRICATED POINTERp. 621
FIGURE 74-10. ENGINE TIMING MARKSp. 621
FIGURE 74-11. REMOVING SPRING FROM LEAD ASSEMBLYp. 624
FIGURE 74-12. ASSEMBLY TOOLp. 625
FIGURE 74-13. ASSEMBLY TOOL APPLICATIONp. 626
FIGURE 74-14. MEASURING LEAD ASSEMBLY LENGTHp. 627
FIGURE 74-15. FERRULE SEATING TOOLp. 628
FIGURE 74-16. MEASURING WIRE FROM TOP OF FERRULEp. 628
FIGURE 74-17. NEEDLEp. 628
FIGURE 74-18. INSTALLING GROMMET OVER LEAD ASSEMBLIESp. 628
FIGURE 74-19. LEAD ASSEMBLY INSTALLED IN GROMMETp. 630
FIGURE 74-20. WIRE DOUBLED OVER FOR INSTALLATION OF EYELETp. 630
FIGURE 74-21. IGNITION SCHEMATICp. 631
FIGURE 74-22. REMOVING FROZEN SPARK PLUGp. 633
FIGURE 74-23. CONTACT POINTSp. 637
FIGURE 74-24. ROTOR HOLDING TOOL INSTALLEDp. 638
FIGURE 74-25. TIMING KIT INSTALLEDp. 638
FIGURE 74-26. ALIGNING TIMING MARKSp. 638
FIGURE 74-27. CHECKING FLYWEIGHT CLEARANCE OF IMPULSE COUPLINGp. 638
FIGURE 74-28. ENGINE TIMING MARKSp. 641
FIGURE 74-29. MAGNETO ADJUSTMENT LIMITSp. 641
FIGURE 74-30. MAGNETO TIMING MARKSp. 642
FIGURE 74-31. REMOVING SPRING FROM LEAD ASSEMBLYp. 643
FIGURE 74-32. ASSEMBLY TOOLp. 644
FIGURE 74-33. USING ASSEMBLY TOOLp. 644
FIGURE 74-34. MEASURING LEAD ASSEMBLY LENGTHp. 645
FIGURE 74-35. CUTTING METALLIC BRAID FROM END OF LEADp. 645
FIGURE 74-36. UNBRAIDING METALLIC SHIELDINGp. 645
FIGURE 74-37. FORMING SHIELDING AROUND FERRULEp. 647
FIGURE 74-38. FERRULE SEATING TOOLp. 647
FIGURE 74-39. NEEDLEp. 647
FIGURE 74-40. MEASURING WIRE FROM TOP OF FERRULEp. 649
FIGURE 74-41. INSTALLING GROMMET OVER LEAD ASSEMBLIESp. 649
FIGURE 74-42. LEAD ASSEMBLY INSTALLED IN GROMMETp. 649
FIGURE 74-43. WIRE DOUBLED OVER FOR INSTALLATION OF EYELETp. 649
FIGURE 74-44. REMOVING SPARK PLUG FROZEN TO BUSHINGp. 650
FIGURE 74-45. IGNITION SWITCH WIRE POSITIONSp. 653
FIGURE 78-1. EXHAUST SYSTEM INSPECTION POINTSp. 667
FIGURE 80-1. EXPLODED VIEW OF GEAR REDUCTION STARTING MOTORp. 678
FIGURE 80-2. TURNING STARTING MOTOR COMMUTATORp. 680
FIGURE 80-3. TESTING MOTOR ARMATURE FOR SHORTSp. 680
FIGURE 80-4. TESTING MOTOR FIELDS FOR GROUNDSp. 680
FIGURE 80-5. NO-LOAD TEST HOOK-UPp. 682
FIGURE 80-6. STALL-TORQUE HOOK-UPp. 682
FIGURE 81-1. SCHEMATIC DIAGRAM OF TURBOCHARGER SYSTEMp. 691
FIGURE 95-1. TIRE BALANCER FIXTUREp. 742
FIGURE 95-2. CONTROL SURFACE BALANCING TOOLp. 743
FIGURE 95-3. IGNITION HARNESS FERRULE SEATING TOOLp. 744
FIGURE 95-4. NEEDLEp. 744
FIGURE 95-5. ASSEMBLY TOOL FOR IGNITION HARNESS INSULATING SLEEVE INSTALLATIONp. 744
FIGURE 95-6. CHARGING STANDp. 745
FIGURE 95-7. YORK COMPRESSOR AND FABRICATED OIL DIPSTICK (PA-28RT-201)p. 745
FIGURE 95-8. FABRICATED GEAR BACK-UP EXTENDER ACTUATOR ALIGNING TOOLp. 746
FIGURE 95-9. FABRICATED STABILATOR RIGGING TOOLp. 747
FIGURE 95-10. FABRICATED AILERON AND FLAP RIGGING TOOLp. 748
FIGURE 95-11. FABRICATED AILERON BELLCRANK RIGGING TOOLp. 749
FIGURE 95-12. FABRICATED RUDDER RIGGING TOOLp. 749
FIGURE 95-13. FABRICATED TOOL FOR BAGGAGE DOOR LOCKp. 750
FIGURE 95-14. RETAINER RING TOOLp. 750
FIGURE 95-15. ORIFICE REPLACEMENT TOOLp. 751
LIST OF CHARTSp. 16
CHART 601. LEADING PARTICULARS AND PRINCIPAL DIMENSIONSp. 42
CHART 2101. TROUBLESHOOTING (AIR CONDITIONER)p. 121
CHART 2102. TROUBLESHOOTING (AIR CONDITIONING SYSTEM)p. 123
CHART 2103. TEMPERATURE PRESSURE CHARTp. 132
CHART 2104. ALUMINUM TUBING TORQUEp. 135
CHART 2105. SYSTEM VACUUMp. 141
CHART 2106. COMPRESSOR OIL CHARGE (YORK)p. 149
CHART 2107. BLOWER SYSTEM WIRE COLOR CODESp. 166
CHART 2401. TROUBLESHOOTING (ALTERNATOR)p. 189
CHART 2402. TROUBLESHOOTING (BATTERY)p. 194
CHART 2403. TROUBLESHOOTING (ANNUNCIATOR PANEL)p. 196
CHART 2404. ALTERNATOR SPECIFICATIONS (PRESTOLITE)p. 222
CHART 2405. HYDROMETER READING AND BATTERY CHARGE PERCENTp. 224
CHART 2701. TROUBLESHOOTING (SURFACE CONTROLS)p. 237
CHART 2702. CABLE TENSION VS. AMBIENT TEMPERATUREp. 242
CHART 2801. TROUBLESHOOTING CHART (FUEL SYSTEM)p. 301
CHART 2802. TRANSMITTER/FUEL GAUGE TOLERANCESp. 317
CHART 2803. FUEL QUANTITY INDICATORSp. 318
CHART 2804. FUEL PRESSURE GAUGEp. 319
CHART 2901. HYDRAULIC SYSTEM TROUBLESHOOTINGp. 328
CHART 2902. LEADING PARTICULARS, HYDRAULIC SYSTEMp. 337
CHART 2903. CHARACTERISTICS, HYDRAULIC PUMP MOTORp. 342
CHART 3201. TROUBLESHOOTING (LANDING GEAR)p. 361
CHART 3202. MAIN GEAR SERVICE TOLERANCESp. 371
CHART 3203. TOE-IN—TOE-OUT CORRECTION CHARTp. 379
CHART 3204. NOSE GEAR SERVICE TOLERANCESp. 386
CHART 3301. TROUBLESHOOTING (ELECTRICAL SYSTEM)p. 422
CHART 3401. TROUBLESHOOTING (RATE OF CLIMB INDICATOR)p. 435
CHART 3402. TROUBLESHOOTING (ALTIMETER)p. 437
CHART 3403. TROUBLESHOOTING (AIRSPEED TUBES AND INDICATOR)p. 438
CHART 3404. TROUBLESHOOTING (GYRO HORIZON INDICATOR)p. 439
CHART 3405. TROUBLESHOOTING (DIRECTIONAL GYRO INDICATOR)p. 441
CHART 3406. TROUBLESHOOTING (MAGNETIC COMPASS)p. 442
CHART 3407. TROUBLESHOOTING (TURN AND BANK INDICATOR)p. 443
CHART 3501. TROUBLESHOOTING (OXYGEN SYSTEM)p. 448
CHART 3502. OXYGEN SYSTEM LIMITSp. 456
CHART 3503. FILLING PRESSURE FOR CERTAIN AMBIENT TEMPERATURESp. 461
CHART 3504. PORTABLE OXYGEN SYSTEM COMPONENT LIMITSp. 463
CHART 3701. TROUBLESHOOTING (VACUUM SYSTEM)p. 466
CHART 5101. LIST OF MATERIALS (THERMOPLASTIC REPAIR)p. 486
CHART 6101. PROPELLER SPECIFICATIONSp. 555
CHART 6102. PROPELLER SPECIFICATIONSp. 561
CHART 7101. TROUBLESHOOTING CHART (ENGINE)p. 570
CHART 7102. ENGINE TROUBLESHOOTINGp. 582
CHART 7301. METERED FUEL ASSEMBLY CALIBRATIONp. 602
CHART 7302. LIMITS—FUEL FLOW VS. BRAKE H.P.p. 602
CHART 7401. TROUBLESHOOTING (MAGNETO)p. 614
CHART 7402. TROUBLESHOOTING (MAGNETO)p. 635
CHART 7701. TROUBLESHOOTING (MANIFOLD PRESSURE INDICATOR)p. 657
CHART 7702. TROUBLESHOOTING (TACHOMETER)p. 658
CHART 7703. TROUBLESHOOTING (ENGINE OIL PRESSURE GAUGE)p. 659
CHART 7704. TROUBLESHOOTING (OIL TEMPERATURE INDICATORS)p. 659
CHART 7705. TROUBLESHOOTING (EXHAUST GAS TEMPERATURE GAUGE) (ALCOR)p. 661
CHART 7706. TROUBLESHOOTING (CYLINDER HEAD TEMPERATURE GAUGE)p. 661
CHART 8001. TROUBLESHOOTING (STARTER)p. 676
CHART 8002. STARTING MOTOR SERVICE TEST SPECIFICATIONSp. 684
CHART 9101. FLARE FITTING TORQUESp. 697
CHART 9102. RECOMMENDED NUT TORQUESp. 698
CHART 9103. CONVERSION TABLESp. 700
CHART 9104. DECIMAL/MILLIMETER EQUIVALENTS OF DRILL SIZESp. 706
CHART 9105. LIST OF CONSUMABLE MATERIALSp. 707
CHART 9106. ELECTRICAL WIRE CODINGp. 712
CHART 9107. ELECTRICAL SYMBOLSp. 713
CHAPTER 4 – AIRWORTHINESS LIMITATIONSp. 18
TABLE OF CONTENTSp. 19
AIRWORTHINESS LIMITATIONSp. 20
GENERALp. 20
CHAPTER 5 – TIME LIMITS/MAINT. CHECKSp. 22
TABLE OF CONTENTS/EFFECTIVITYp. 23
GENERALp. 24
TIME LIMITSp. 24
INSPECTION REQUIREMENTSp. 24
PREFLIGHT CHECKSp. 24
OVERLIMITS INSPECTIONp. 24
SCHEDULED MAINTENANCE CHECKSp. 25
PERIODIC INSPECTIONSp. 25
PROGRAMMED INSPECTIONp. 38
UNSCHEDULED MAINTENANCE CHECKSp. 38
SPECIAL INSPECTIONS AS REQUIRED, UPON CONDITIONp. 38
CHAPTER 6 – DIMENSIONS AND AREASp. 40
TABLE OF CONTENTSp. 41
DIMENSIONSp. 42
STATION REFERENCE LINESp. 48
ACCESS AND INSPECTION PROVISIONSp. 50
WEIGHT AND BALANCE DATAp. 50
SERIAL NUMBER PLATEp. 50
CHAPTER 7 – LIFTING AND SHORINGp. 53
TABLE OF CONTENTSp. 54
JACKINGp. 55
CHAPTER 8 – LEVELING AND WEIGHINGp. 57
TABLE OF CONTENTSp. 58
LEVELINGp. 59
WEIGHINGp. 59
CHAPTER 9 – TOWING AND TAXIINGp. 62
TABLE OF CONTENTSp. 63
TOWINGp. 64
TAXIINGp. 64
CHAPTER 10 – PARKING AND MOORINGp. 66
TABLE OF CONTENTSp. 67
PARKINGp. 68
MOORINGp. 68
LOCKING AIRPLANEp. 68
CHAPTER 11 – REQUIRED PLACARDSp. 70
TABLE OF CONTENTSp. 71
EXTERIOR PLACARDS AND MARKINGSp. 72
INTERIOR PLACARDS AND MARKINGSp. 73
CHAPTER 12 – SERVICINGp. 77
TABLE OF CONTENTSp. 78
GENERALp. 80
REPLENISHINGp. 82
FUEL SYSTEMp. 82
FILLING FUEL TANKSp. 82
FUEL ANTI-ICING ADDITIVEp. 82
DRAINING MOISTURE FROM FUEL SYSTEMp. 83
DRAINING FUEL SYSTEMp. 83
SERVICING OIL SYSTEMp. 83
FILLING OIL SUMPp. 84
DRAINING OIL SUMPp. 84
OIL FILTER (FULL FLOW)p. 84
RECOMMENDATIONS FOR CHANGING OILp. 85
WINTERIZATION PLATEp. 85
SCHEDULED SERVICINGp. 86
LANDING GEARp. 86
OLEO STRUTSp. 86
FILLING OLEO STRUTSp. 87
INFLATING OLEO STRUTSp. 88
BRAKE SYSTEMp. 88
FILLING BRAKE CYLINDER RESERVOIRp. 88
DRAINING BRAKE SYSTEMp. 88
TIRESp. 88
TIRE BALANCEp. 89
HYDRAULIC SYSTEMp. 89
SERVICING HYDRAULIC PUMP/RESERVOIRp. 90
ELECTRICAL SYSTEMp. 90
BATTERYp. 90
INDUCTION AIR FILTERp. 90
REMOVAL OF AIR FILTERp. 90
SERVICE INSTRUCTIONS (CLEANING AND INSPECTION)p. 91
INSTALLATION OF AIR FILTERp. 91
ALTERNATE AIR DOORp. 91
POWER PLANTp. 92
PROPELLERp. 92
CLEANINGp. 92
ENGINE COMPARTMENTp. 92
LANDING GEARp. 93
EXTERIOR SURFACESp. 93
WINDSHIELD AND WINDOWSp. 93
HEADLINER, SIDE PANELS AND SEATSp. 94
CARPETSp. 94
LUBRICATION INSTRUCTIONSp. 94
APPLICATION OF OILp. 94
APPLICATION OF GREASEp. 95
LUBRICATION CHARTSp. 95
CHAPTER 20 – STANDARD PRACTICES/AIRFRAMEp. 110
TABLE OF CONTENTSp. 111
STANDARD PRACTICES – AIRFRAMEp. 112
TORQUE WRENCHESp. 112
METHOD OF INSTALLING ROD END BEARINGSp. 113
AIRCRAFT FINISH CARE (CLEANING)p. 114
EXTERIOR SURFACESp. 114
WINDSHIELD AND WINDOWSp. 114
HEADLINER, SIDE PANELS AND SEATSp. 114
CARPETSp. 115
ENGINE COMPARTMENTp. 115
LANDING GEARp. 115
CHAPTER 21 – ENVIRONMENTAL SYSTEMp. 117
TABLE OF CONTENTSp. 118
GENERALp. 120
DESCRIPTION AND OPERATIONp. 120
TROUBLESHOOTINGp. 120
HEATINGp. 130
HEATER MAINTENANCEp. 130
OVERHEAD VENT SYSTEM. “NOT AVAILABLE WITH AIR CONDITIONING”p. 130
COOLINGp. 130
AIR CONDITIONING SYSTEM OPERATIONp. 130
MALFUNCTION DETECTIONp. 133
SPECIAL SERVICING PROCEDURESp. 134
SERVICE VALVESp. 135
SERVICE VALVE REPLACEMENTp. 137
TEST GAUGE AND MANIFOLD SETp. 137
CHECKING THE SYSTEM FOR LEAKSp. 137
LEAK CHECK – METHOD Ip. 139
LEAK CHECK – METHOD IIp. 140
DISCHARGINGp. 140
EVACUATING THE SYSTEMp. 141
WITH A CHARGING STANDp. 143
USING THE AIRPLANE COMPRESSOR TO CHARGE THE SYSTEMp. 143
ADDITION OF PARTIAL CHARGE TO SYSTEMp. 145
COMPRESSOR SERVICEp. 146
COMPRESSOR REMOVALp. 146
COMPRESSOR INSTALLATIONp. 147
CHECK COMPRESSOR OILp. 148
REPLACEMENT OF YORK COMPRESSOR AND/OR ALTERNATOR DRIVE BELTSp. 149
ADJUSTMENT OF DRIVE BELT TENSIONp. 152
MAGNETIC CLUTCH (YORK COMPRESSOR)p. 155
MAGNETIC CLUTCH REMOVALp. 155
MAGNETIC CLUTCH INSTALLATIONp. 155
REFRIGERANT LINES AND ROUTINGp. 156
RECEIVER-DEHYDRATORp. 156
RECEIVER-DEHYDRATOR REMOVALp. 156
RECEIVER-DEHYDRATOR INSTALLATIONp. 156
CONDENSERp. 157
CONDENSER ASSEMBLY REMOVALp. 157
CONDENSER INSTALLATIONp. 157
CONDENSER ASSEMBLY RIGGING INSTRUCTIONSp. 159
EXPANSION VALVEp. 159
EXPANSION VALVE REMOVALp. 159
EXPANSION VALVE INSTALLATIONp. 160
EVAPORATOR ASSEMBLYp. 160
EVAPORATOR ASSEMBLY REMOVALp. 160
EVAPORATOR ASSEMBLY INSTALLATIONp. 162
PRESSURE RELIEF SWITCH (RANCO)p. 162
ELECTRICAL INSTALLATIONp. 162
AIR CONDITIONING THROTTLE SWITCHp. 164
FUSE REPLACEMENTp. 164
OVERHEAD VENT BLOWERp. 164
REMOVAL OF BLOWER ASSEMBLYp. 164
DISASSEMBLY OF BLOWER ASSEMBLYp. 164
REASSEMBLY OF BLOWER ASSEMBLYp. 165
INSTALLATION OF BLOWER ASSEMBLYp. 165
CHAPTER 22 – AUTO FLIGHTp. 169
TABLE OF CONTENTSp. 170
GENERALp. 171
NON-PIPER A.F.C.S. EQUIPMENT CONTACTSp. 171
PIPER A.F.C.S. EQUIPMENTp. 172
CHAPTER 23 – COMMUNICATIONSp. 176
TABLE OF CONTENTSp. 177
GENERALp. 178
EMERGENCY LOCATOR TRANSMITTERp. 178
DESCRIPTIONp. 178
BATTERY REMOVAL AND INSTALLATION (COMMUNICATIONS COMPONENTS CORP)p. 178
BATTERY REMOVAL AND INSTALLATION (NARCO)p. 179
PILOT’S REMOTE SWITCHp. 181
TESTING EMERGENCY LOCATOR TRANSMITTERp. 181
TESTING PILOT’S REMOTE SWITCHp. 182
INADVERTENT ACTIVATIONp. 183
CHAPTER 24 – ELECTRICAL POWERp. 185
TABLE OF CONTENTSp. 186
GENERALp. 188
DESCRIPTION AND OPERATIONp. 188
TROUBLESHOOTINGp. 188
D.C. GENERATIONp. 198
DESCRIPTION OF ALTERNATOR SYSTEMp. 198
CHECKING ALTERNATOR SYSTEMp. 199
SERVICE PRECAUTIONSp. 200
OVERHAUL OF ALTERNATORp. 200
ALTERNATOR SYSTEM (CHRYSLER)p. 201
BENCH TESTING ALTERNATORp. 201
ROTOR FIELD COIL CURRENT DRAWp. 201
TESTING ALTERNATOR INTERNAL FIELD CIRCUITp. 201
INSPECTIONp. 203
TESTING OF RECTIFIER ASSEMBLIESp. 203
TESTING OF POSITIVE RECTIFIERS USING C-3829 TESTERp. 203
TESTING OF NEGATIVE RECTIFIERS USING C-3829 TESTERp. 205
TESTING OF RECTIFIER ASSEMBLIES USING TEST LAMPp. 205
REMOVAL OF RECTIFIER AND HEATSINK ASSEMBLYp. 207
TESTING OF STATORp. 207
REMOVAL OF PULLEY AND BEARINGp. 207
TESTING OF ROTORp. 209
SLIP RINGSp. 209
ASSEMBLY OF ALTERNATORp. 209
ALTERNATOR SYSTEM (PRESTOLITE)p. 214
ALTERNATOR NOMENCLATUREp. 214
ALTERNATOR SERVICE PRECAUTIONSp. 214
DESCRIPTION OF ALTERNATORp. 215
OVERHAUL OF ALTERNATORp. 217
DISASSEMBLY OF ALTERNATORp. 217
INSPECTION AND TESTING OF COMPONENTSp. 217
ASSEMBLY OF ALTERNATORp. 219
TESTING OF ALTERNATORp. 221
ALTERNATOR SERVICE TEST SPECIFICATIONp. 221
CHECKING ALTERNATOR BELT TENSION (PA-28RT-201)p. 223
BATTERYp. 223
SERVICING BATTERYp. 223
REMOVAL OF BATTERYp. 224
INSTALLATION OF BATTERYp. 224
CHARGING BATTERYp. 224
BATTERY BOX CORROSION PREVENTIONp. 225
VOLTAGE REGULATOR (WICO)p. 225
CHECKING VOLTAGE REGULATORp. 225
OVER VOLTAGE RELAY (WICO)p. 226
CHECKING OVER VOLTAGE RELAYp. 226
AMMETERp. 226
EXTERNAL POWER RECEPTACLEp. 227
OPERATION OF EXTERNAL POWER RECEPTACLEp. 227
STARTING THROUGH EXTERNAL POWER RECEPTACLE WITH AIRPLANE’S BATTERY NEARLY DEPLETEDp. 228
CHAPTER 27 – FLIGHT CONTROLSp. 233
TABLE OF CONTENTSp. 234
GENERALp. 236
DESCRIPTION AND OPERATIONp. 236
TROUBLESHOOTINGp. 236
STANDARD PROCEDURESp. 244
CONTROL COLUMN ASSEMBLYp. 244
REMOVAL OF CONTROL COLUMN ASSEMBLYp. 244
INSTALLATION OF CONTROL COLUMN ASSEMBLYp. 246
AILERON CONTROLSp. 247
REMOVAL OF AILERON CONTROL CABLESp. 247
INSTALLATION OF AILERON CONTROL CABLESp. 249
REMOVAL OF AILERON BELLCRANK ASSEMBLYp. 250
INSTALLATION OF AILERON BELLCRANK ASSEMBLYp. 250
RIGGING AND ADJUSTMENT OF AILERON CONTROLSp. 251
RUDDER CONTROLSp. 254
REMOVAL OF RUDDER AND STEERING PEDAL ASSEMBLYp. 254
INSTALLATION OF RUDDER AND STEERING PEDAL ASSEMBLYp. 256
REMOVAL OF RUDDER CONTROL CABLESp. 259
INSTALLATION OF RUDDER CONTROL CABLESp. 259
RIGGING AND ADJUSTMENT OF RUDDER CONTROLSp. 260
RUDDER TRIM CONTROLSp. 260
REMOVAL OF RUDDER TRIM CONTROLSp. 260
INSTALLATION OF RUDDER TRIM CONTROLSp. 261
RIGGING AND ADJUSTMENT OF RUDDER TRIM CONTROLSp. 261
STABILATOR CONTROLSp. 261
REMOVAL OF STABILATOR CONTROL CABLESp. 261
INSTALLATION OF STABILATOR CONTROL CABLESp. 263
RIGGING AND ADJUSTMENT OF STABILATOR CONTROLSp. 266
STABILATOR TRIM CONTROLSp. 267
REMOVAL OF STABILATOR TRIM ASSEMBLY (FORWARD)p. 267
INSTALLATION OF STABILATOR TRIM ASSEMBLY (FORWARD)p. 268
REMOVAL OF STABILATOR TRIM ASSEMBLY (AFT)p. 270
INSTALLATION OF STABILATOR TRIM ASSEMBLY (AFT)p. 271
RIGGING AND ADJUSTMENT OF STABILATOR TRIMp. 271
FLAPSp. 272
REMOVAL OF WING FLAP CONTROLSp. 272
INSTALLATION OF WING FLAP CONTROLSp. 274
RIGGING AND ADJUSTMENT OF WING FLAPSp. 276
STALL WARNINGp. 277
LIFT DETECTORp. 277
REMOVAL OF LIFT DETECTORp. 277
INSTALLATION OF LIFT DETECTORp. 277
ADJUSTMENT OF LIFT DETECTORp. 277
CHAPTER 28 – FUELp. 297
TABLE OF CONTENTS/EFFECTIVITYp. 298
GENERALp. 299
DESCRIPTIONp. 299
TROUBLESHOOTINGp. 301
STORAGEp. 305
REMOVAL OF FUEL TANKSp. 305
INSPECTION AND REPAIR OF FUEL TANKp. 305
SLOSHED FUEL TANK 100 HOUR INSPECTIONp. 306
INSTALLATION OF FUEL TANKp. 306
DISASSEMBLY OF LOCKING FUEL CAPp. 306
ASSEMBLY OF LOCKING FUEL CAPp. 306
DISTRIBUTIONp. 307
FUEL FILTER BOWL AND SCREENp. 307
REMOVAL OF FUEL FILTER BOWL AND HOUSINGp. 307
CLEANING AND INSPECTION OF FILTER BOWL SCREENp. 308
INSTALLATION OF FUEL FILTER BOWL AND SCREENp. 308
FUEL SELECTOR VALVEp. 309
REMOVAL OF FUEL SELECTOR VALVEp. 309
INSTALLATION OF FUEL SELECTOR VALVEp. 309
CLEANING FUEL SYSTEMp. 309
ELECTRIC FUEL PUMP (AIRBORNE) (PA-28RT-201T)p. 309
REMOVAL AND INSTALLATION OF ELECTRIC FUEL PUMPp. 309
AUXILIARY FUEL PUMP SYSTEM ADJUSTMENT (INSTALLED)p. 310
AUXILIARY FUEL PUMP SYSTEM OPERATIONAL CHECKp. 311
ELECTRIC FUEL PUMP (WELDON) (PA-28RT-201)p. 311
REMOVAL OF FUEL PUMPp. 311
DISASSEMBLY, REPAIR AND ASSEMBLY OF FUEL PUMPp. 312
ADJUSTMENT OF ELECTRIC FUEL PUMP (BENCH TEST)p. 312
ADJUSTMENT OF ELECTRIC FUEL PUMP (IN AIRPLANE)p. 313
INSTALLATION OF FUEL PUMPp. 313
INSPECTION AND TIGHTENING OF FUEL LINE FITTINGSp. 313
REPLACEMENT OF FITTINGSp. 314
INDICATINGp. 316
FUEL QUANTITY TRANSMITTER UNITp. 316
REMOVAL OF FUEL QUANTITY TRANSMITTER UNITp. 316
INSTALLATION OF FUEL QUANTITY TRANSMITTER UNITp. 316
FUEL QUANTITY SENDER/GAUGE CHECK (INSTALLED)p. 316
FUEL QUANTITY INDICATORp. 318
FUEL PRESSURE GAUGEp. 319
CHAPTER 29 – HYDRUALIC POWERp. 320
TABLE OF CONTENTSp. 321
GENERALp. 322
DESCRIPTIONp. 322
TROUBLESHOOTINGp. 327
MAINp. 337
HYDRAULIC PUMPp. 337
REMOVAL OF HYDRAULIC PUMPp. 337
DISASSEMBLY OF HYDRAULIC PUMPp. 337
CLEANING, INSPECTION AND REPAIRS OF HYDRAULIC PUMPp. 338
ASSEMBLY OF HYDRAULIC PUMPp. 338
TEST AND ADJUSTMENT OF HYDRAULIC PUMPp. 341
INSTALLATION OF HYDRAULIC PUMPp. 343
GEAR BACK-UP EXTENDER ACTUATOR ASSEMBLYp. 343
REMOVAL OF GEAR BACK-UP EXTENDER ACTUATOR ASSEMBLYp. 343
INSTALLATION OF GEAR BACK-UP EXTENDER ACTUATOR ASSEMBLYp. 343
CHECK AND ADJUSTMENT OF GEAR BACK-UP EXTENDER ACTUATORp. 346
OPERATIONAL CHECK OF RETRACTABLE LANDING GEAR SYSTEMp. 348
NOSE GEAR ACTUATING CYLINDERp. 349
REMOVAL OF NOSE GEAR ACTUATING CYLINDERp. 349
DLSASSEMBLY OF NOSE GEAR ACTUATING CYLINDERp. 349
CLEANING, INSPECTION AND REPAIR OF NOSE GEAR ACTUATING CYLINDERp. 350
ASSEMBLY OF NOSE GEAR ACTUATING CYLINDERp. 350
INSTALLATION OF NOSE GEAR ACTUATING CYLINDERp. 350
MAIN GEAR ACTUATING CYLINDERp. 350
REMOVAL OF MAIN GEAR ACTUATING CYLINDERp. 350
DISASSEMBLY OF MAIN GEAR ACTUATING CYLINDERp. 351
CLEANING, INSPECTION AND REPAIR OF MAIN GEAR ACTUATING CYLINDERp. 351
ASSEMBLY OF MAIN GEAR ACTUATING CYLINDERp. 353
INSTALLATION OF MAIN GEAR ACTUATING CYLINDERp. 353
HYDRAULIC LINESp. 353
REMOVAL AND INSTALLATION OF HYDRAULIC LINESp. 353
TESTING HYDRAULIC SYSTEMp. 353
SERVICING HYDRAULIC PUMP/RESERVOIRp. 354
CHAPTER 32 – LANDING GEARp. 355
TABLE OF CONTENTSp. 356
GENERALp. 359
DESCRIPTION AND OPERATIONp. 359
TROUBLESHOOTINGp. 360
MAIN GEARp. 366
DISASSEMBLY OF MAIN GEAR OLEOp. 366
CLEANING, INSPECTION AND REPAIR OF MAIN GEAR OLEOp. 366
ASSEMBLY OF MAIN GEAR OLEOp. 373
REMOVAL OF MAIN LANDING GEARp. 373
CLEANING, INSPECTION AND REPAIR OF MAIN LANDING GEARp. 374
INSTALLATION OF MAIN LANDING GEARp. 375
ADJUSTMENT OF MAIN LANDING GEARp. 376
ALIGNMENT OF MAIN LANDING GEARp. 377
REMOVAL OF MAIN GEAR DOOR ASSEMBLYp. 377
CLEANING, INSPECTION AND REPAIR OF MAIN GEAR DOOR ASSEMBLYp. 379
INSTALLATION OF MAIN GEAR DOOR ASSEMBLYp. 379
ADJUSTMENT OF MAIN GEAR DOOR ASSEMBLYp. 380
NOSE GEARp. 380
DISASSEMBLY OF NOSE GEAR OLEOp. 380
CLEANING, INSPECTION AND REPAIR OF NOSE GEAR OLEOp. 381
ASSEMBLY OF NOSE GEAR OLEOp. 381
REMOVAL OF NOSE LANDING GEARp. 383
CLEANING, INSPECTION AND REPAIR OF NOSE LANDING GEARp. 383
INSTALLATION OF NOSE LANDING GEARp. 388
ADJUSTMENT OF NOSE LANDINC GEAR (PA-28RT-201)p. 389
ADJUSTMENT OF NOSE LANDING GEAR (PA-28RT-201T)p. 390
ALIGNMENT OF NOSE LANDING GEARp. 393
REMOVAL OF NOSE GEAR DOOR ASSEMBLYp. 394
CLEANING, INSPECTION AND REPAIR OF NOSE GEAR DOOR ASSEMBLYp. 397
INSTALLATION OF NOSE GEAR DOOR ASSEMBLYp. 397
ADJUSTMENT OF NOSE GEAR DOORSp. 398
WHEELS AND BRAKESp. 398
REMOVAL AND DISASSEMBLY OF NOSE WHEELp. 398
INSPECTION OF NOSE WHEEL ASSEMBLYp. 398
ASSEMBLY AND INSTALLATION OF NOSE WHEELp. 399
REMOVAL AND DISASSEMBLY OF MAIN WHEELp. 400
INSPECTION OF MAIN WHEEL ASSEMBLYp. 400
ASSEMBLY AND INSTALLATION OF MAIN WHEELp. 401
BRAKE ADJUSTMENT AND LINING TOLERANCEp. 401
REMOVAL AND DISASSEMBLY OF WHEEL BRAKE ASSEMBLYp. 402
CLEANING, INSPECTION AND REPAIR OF WHEEL BRAKE ASSEMBLYp. 402
ASSEMBLY AND INSTALLATION OF WHEEL BRAKE ASSEMBLYp. 402
BRAKE MASTER CYLINDER (HAND PARKING BRAKE)p. 405
REMOVAL OF BRAKE MASTER CYLINDERp. 405
DISASSEMBLY OF BRAKE MASTER CYLINDERp. 405
CLEANING, INSPECTION AND REPAIR OF BRAKE MASTER CYLINDERp. 405
ASSEMBLY OF BRAKE MASTER CYLINDERp. 405
INSTALLATION OF BRAKE MASTER CYLINDERp. 407
BRAKE CYLINDER (TOE BRAKE)p. 409
REMOVAL OF BRAKE CYLINDERp. 409
DISASSEMBLY OF BRAKE CYLINDERp. 409
CLEANING, INSPECTION AND REPAIR OF BRAKE CYLINDERp. 411
ASSEMBLY OF BRAKE CYLINDERp. 411
INSTALLATION OF BRAKE CYLINDERp. 411
BLEEDING BRAKESp. 412
BRAKE BLEEDING PROCEDURE (GRAVITY)p. 412
BRAKE BLEEDING PROCEDURE (PRESSURE)p. 412
BRAKE SYSTEM LEAK CHECKp. 413
BLEEDING OF THE BRAKES AFTER A UNIT HAS BEEN CHANGEDp. 413
POSITION AND WARNINGp. 413
LANDING GEAR LIMIT SWITCHESp. 413
ADJUSTMENT OF NOSE GEAR UP LIMIT SWITCHp. 414
ADJUSTMENT OF NOSE GEAR DOWN LIMIT SWITCHp. 415
ADJUSTMENT OF MAIN GEAR UP LIMIT SWITCHp. 415
ADJUSTMENT OF MAIN GEAR DOWN LIMIT SWITCHp. 415
ADJUSTMENT OF LANDING GEAR SAFETY SWITCH (SQUAT SWITCH)p. 416
ADJUSTMENT OF GEAR BACK-UP EXTENDER ACTUATOR SWITCHp. 416
LANDING GEAR WARNING SWITCHES (THROTTLE SWITCHES)p. 417
LANDING GEAR UP/POWER REDUCED WARNING SWITCHp. 417
REMOVAL OF LANDING GEAR UP/POWER REDUCED WARNING SWITCHp. 417
INSTALLATION OF LANDING GEAR UP/POWER REDUCED WARNING SWITCHp. 417
ADJUSTMENT OF LANDING GEAR UP/POWER REDUCED WARNING SWITCHp. 417
CHAPTER 33 – LIGHTSp. 418
TABLE OF CONTENTSp. 419
GENERALp. 420
DESCRIPTION AND OPERATIONp. 420
FLIGHT COMPARTMENTp. 421
INSTRUMENT PANEL LIGHTSp. 421
REMOVAL OF DIMMER CONTROL ASSEMBLYp. 421
INSTALLATION OF DIMMER CONTROL ASSEMBLYp. 421
ANNUNCIATOR PANELp. 421
DESCRIPTION AND OPERATIONp. 421
TROUBLESHOOTINGp. 422
REPLACEMENT OF ANNUNCIATOR PANEL LIGHT BULBSp. 425
REMOVAL AND INSTALLATION OF VACUUM SENSOR SWITCHp. 425
REMOVAL AND INSTALLATION OF OIL PRESSURE SENSOR SWITCHp. 425
EXTERIORp. 425
DESCRIPTIONp. 425
REMOVAL AND INSTALLATION OF LANDING LIGHTp. 425
ANTI-COLLISION LIGHT (STROBE)p. 426
DESCRIPTIONp. 426
REMOVAL OF WING TIP STROBE LIGHTp. 426
INSTALLATION OF WING TIP STROBE LIGHTp. 426
REMOVAL OF STROBE POWER SUPPLYp. 428
INSTALLATION OF STROBE POWER SUPPLYp. 428
TROUBLESHOOTING PROCEDUREp. 428
CHAPTER 34 – NAVIGATION AND PITOT/STATICp. 430
TABLE OF CONTENTSp. 431
GENERALp. 432
DESCRIPTION AND OPERATIONp. 432
REMOVAL AND REPLACEMENT OF FACE MOUNTED INSTRUMENTSp. 432
REMOVAL AND REPLACEMENT OF CLUSTER MOUNTED INSTRUMENTSp. 434
GYRO FITTING INSTALLATION PROCEDURE (EDO-AIRE)p. 434
FLIGHTp. 435
RATE OF CLIMB INDICATORp. 435
SENSITIVE ALTIMETERp. 436
AIRSPEED INDICATORp. 438
GYRO HORIZONp. 439
DIRECTIONAL GYROp. 440
MAGNETIC COMPASSp. 441
ADJUSTMENT OF COMPASSp. 441
TURN AND BANK INDICATORp. 443
CHAPTER 35 – OXYGEN SYSTEMp. 444
TABLE OF CONTENTSp. 445
GENERALp. 446
DESCRIPTION AND OPERATIONp. 446
TROUBLESHOOTINGp. 448
CREW/PASSENGER SYSTEMp. 449
FIXED-OXYGEN SYSTEMp. 450
INSPECTION AND MAINTENANCEp. 450
CLEANING AND PURGING OF OXYGEN SYSTEM COMPONENTSp. 453
SWAGELOC FITTING INSTALLATIONSp. 454
APPLICATION OF TEFLON TAPE THREAD SEALANTp. 456
LEAK TESTSp. 457
OXYGEN SYSTEM COMPONENT HANDLINGp. 457
REMOVAL OF OXYGEN CYLINDERp. 457
REMOVAL OF RECHARGE VALVEp. 458
INSTALLATION OF RECHARGE VALVEp. 458
INSTALLATION OF OXYGEN CYLINDERp. 459
REMOVAL AND INSTALLATION OF PRESSURE GAUGEp. 459
REMOVAL OF OUTLETSp. 459
INSTALLATION OF OUTLETSp. 460
REMOVAL AND INSTALLATION OF OXYGEN ON/OFF CONTROLp. 460
REFILLING OXYGEN SYSTEMp. 460
PORTABLE. – OXYGEN SYSTEMp. 462
TESTING FOR LEAKSp. 462
MAINTENANCEp. 463
REMOVAL OF OUTLETSp. 463
INSTALLATION OF OUTLETSp. 463
PURGING OXYGEN SYSTEMp. 463
CHAPTER 37 – VACUUM SYSTEMp. 464
TABLE OF CONTENTSp. 465
GENERALp. 466
DESCRIPTION AND OPERATIONp. 466
TROUBLESHOOTINGp. 466
DISTRIBUTIONp. 468
VACUUM SYSTEM SERVICE TIPSp. 468
VACUUM PUMPp. 469
REMOVAL OF VACUUM PUMPp. 470
REPLACING PUMP FITTINGSp. 470
INSTALLATION OF VACUUM PUMPp. 470
VACUUM REGULATOR VALVEp. 471
ADJUSTMENT OF VACUUM REGULATOR VALVEp. 471
ADJUSTMENT OF VACUUM TURN AND BANK INDICATOR REGULATOR VALVEp. 471
REMOVAL AND REPLACEMENT OF REGULATOR VALVEp. 472
INDICATINGp. 472
VACUUM GAUGEp. 472
REMOVAL OF VACUUM SENSORp. 472
INSTALLATION OF VACUUM SENSORp. 472
CHAPTER 39 – ELECTRICAL/ELECTRONIC PANELS AND MULTI-PURPOSE PARTSp. 473
TABLE OF CONTENTSp. 474
ELECTRICAL SWITCHES AND CIRCUIT BREAKERSp. 475
REMOVAL OF ELECTRICAL SWITCHESp. 475
CHAPTER 51 – STRUCTURESp. 477
TABLE OF CONTENTSp. 478
GENERALp. 479
DESCRIPTIONp. 479
STRUCTURAL REPAIRSp. 479
BAGGAGE COMPARTMENT INSPECTION HOLE AND COVER PLATEp. 482
FIBERGLAS REPAIRSp. 484
FIBERGLAS TOUCH-UP AND SURFACE REPAIRSp. 484
FIBERGLAS FRACTURE AND PATCH REPAIRSp. 484
THERMOPLASTIC REPAIRSp. 485
SAFETY WALK REPAIRp. 492
SURFACE PREPARATIONp. 492
PRODUCT LISTING FOR LIQUID SAFETY WALK COMPOUNDp. 492
APPLICATION OF LIQUID SAFETY WALK COMPOUNDp. 494
SURFACE PREPARATION FOR PRESSURE SENSITIVE SAFETY WALKp. 494
APPLICATION OF PRESSURE SENSITIVE SAFETY WALKp. 494
CHAPTER 52 – DOORSp. 496
TABLE OF CONTENTSp. 497
GENERALp. 498
PASSENGER/CREWp. 498
REMOVAL OF DOORp. 498
INSTALLATION OF DOORp. 498
ADJUSTMENT OF DOORp. 498
REMOVAL OF DOOR LATCH MECHANISMp. 498
INSTALLATION OF DOOR LATCH MECHANISMp. 499
ADJUSTMENT OF DOOR LATCH MECHANISMp. 499
REMOVAL OF DOOR LOCK ASSEMBLYp. 499
INSTALLATION OF DOOR LOCK ASSEMBLYp. 499
REMOVAL OF DOOR SAFETY LATCHp. 499
INSTALLATION OF DOOR SAFETY LATCHp. 499
ADJUSTMENT OF DOOR SAFETY LATCHp. 499
REMOVAL AND INSTALLATION OF DOOR SEAL SNUBBERp. 500
CARGOp. 503
REMOVAL OF BAGGAGE DOORp. 503
INSTALLATION OF BAGGAGE DOORp. 503
REMOVAL OF BAGGAGE DOOR LOCK ASSEMBLYp. 503
INSTALLATION OF BAGGAGE DOOR LOCK ASSEMBLYp. 503
REMOVAL OF BAGGAGE DOOR HINGEp. 503
INSTALLATION OF BAGGAGE DOOR HINGEp. 503
CHAPTER 55 – STABILIZERSp. 505
TABLE OF CONTENTSp. 506
GENERALp. 507
STABILATORp. 507
REMOVAL AND INSTALLATION OF STABILATORp. 507
REMOVAL AND INSTALLATION OF STABILATOR TRIM TABp. 507
BALANCING EQUIPMENTp. 507
BALANCING STABILATORp. 507
VERTICAL STABILIZERp. 509
REMOVAL AND INSTALLATION OF VERTICAL FINp. 509
RUDDERp. 511
REMOVAL AND INSTALLATION OF RUDDERp. 511
BALANCING RUDDERp. 511
CHAPTER 56 – WINDOWSp. 514
TABLE OF CONTENTSp. 515
FLIGHT COMPARTMENTp. 516
REMOVAL OF WINDSHIELDp. 516
INSTALLATION OF WINDSHIELDp. 516
CABINp. 516
REMOVAL OF SIDE WINDOWSp. 516
INSTALLATION OF SIDE WINDOWSp. 518
CHAPTER 57 – WINGSp. 519
TABLE OF CONTENTSp. 520
GENERALp. 521
DESCRIPTIONp. 521
AUXILIARY STRUCTUREp. 521
REMOVAL OF WING TIPp. 521
INSTALLATION OF WING TIPp. 521
REPAIR OF WING TIPp. 521
ATTACH FITTINGSp. 525
REMOVAL OF WINGp. 525
INSTALLATION OF WINGp. 526
FLIGHT SURFACESp. 529
REMOVAL OF AILERONp. 529
INSTALLATION OF AILERONp. 529
CHECKING AILERON FREE PLAYp. 530
BALANCING AILERONp. 530
REMOVAL OF WING FLAPp. 531
INSTALLATION OF WING FLAPp. 531
CHAPTER 61 – PROPELLERp. 550
TABLE OF CONTENTSp. 551
GENERAL (PA-28RT-201T)p. 552
PROPELLER ASSEMBLY (HARTZELL)p. 552
REMOVAL OF PROPELLERp. 552
CLEANING, INSPECTION AND REPAIR OF PROPELLERp. 552
INSTALLATION OF PROPELLERp. 554
INSTALLATION OF PROPELLER (OPTIONAL THREE BLADE)p. 554
CHECKING PROPELLER BLADE TRACKp. 556
CONTROLLINGp. 557
REMOVAL OF PROPELLER GOVERNORp. 557
INSTALLATION OF PROPELLER GOVERNORp. 557
RIGGING AND ADJUSTMENT OF PROPELLER GOVERNORp. 557
GENERAL (PA-28RT-201)p. 559
PROPELLER ASSEMBLYp. 559
REMOVAL OF PROPELLERp. 559
CLEANING, INSPECTION AND REPAIR OF PROPELLERp. 559
INSTALLING PROPELLERp. 562
BLADE TRACKp. 562
CONTROLLINGp. 562
REMOVAL OF PROPELLER GOVERNORp. 562
INSTALLATION OF PROPELLER GOVERNORp. 563
RIGGING AND ADJUSTMENT OF PROPELLER GOVERNORp. 563
CHAPTER 70 – STANDARD PRACTICE ENGINEp. 565
TABLE OF CONTENTSp. 566
STANDARD PRACTICES – ENGINEp. 567
CHAPTER 71 – POWER PLANTp. 568
TABLE OF CONTENTSp. 569
GENERAL. (PA-28RT-201T) (CONTINENTAL)p. 570
DESCRIPTIONp. 570
TROUBLESHOOTINGp. 570
REMOVAL OF ENGINEp. 576
INSTALLATION OF ENGINEp. 578
COWLINGp. 579
REMOVAL, OF ENGINE COWLINGp. 579
CLEANING, INSPECTION AND REPAIR OF ENGINE COWLINGp. 579
INSTALLATION OF ENGINE COWLINGp. 579
MOUNTSp. 580
REPLACEMENT OF ENGINE SHOCK MOUNTSp. 580
GENERAL. (PA-28RT-201) (LYCOMING)p. 581
DESCRIPTIONp. 581
TROUBLESHOOTINGp. 581
REMOVAL OF ENGINEp. 586
INSTALLATION OF ENGINEp. 589
COWLINGp. 590
REMOVAL OF ENGINE COWLINGp. 590
INSTALLATION OF BUSHINGS AND PINS FOR FIBERGLAS TYPE COWLINGSp. 590
CLEANING, INSPECTION AND REPAIR OF ENGINE COWLINGp. 590
INSTALLATION OF ENGINE COWLINGp. 591
MOUNTSp. 591
REPLACEMENT OF ENGINE SHOCK MOUNTSp. 591
CHAPTER 73 – ENGINE FUEL AND CONTROLp. 592
TABLE OF CONTENTSp. 593
GENERAL (PA-28RT-201T)p. 594
DISTRIBUTIONp. 594
FUEL INJECTION SYSTEM MAINTENANCEp. 594
FUEL INJECTOR NOZZLE ASSEMBLYp. 594
REMOVAL OF FUEL INJECTOR NOZZLESp. 594
CLEANING AND INSPECTION OF FUEL INJECTOR NOZZLESp. 596
INSTALLATION OF FUEL INJECTOR NOZZLESp. 596
CONTROLLINGp. 596
RIGGING THROTTLE AND MIXTURE CONTROLSp. 596
ENGINE SETUP PROCEDURESp. 596
GENERAL (PA-28RT-201)p. 604
DISTRIBUTIONp. 604
FUEL INJECTOR MAINTENANCEp. 604
FUEL-AIR BLEED NOZZLEp. 604
REMOVAL OF FUEL-AIR BLEED NOZZLEp. 604
CLEANING AND INSPECTION OF FUEL-AIR BLEED NOZZLEp. 604
ADJUSTMENT OF IDLE SPEED AND MIXTUREp. 607
CONTROLLINGp. 607
ADJUSTMENT OF THROTTLE AND MIXTURE CONTROLSp. 607
CHAPTER 74 – IGNITIONp. 611
TABLE OF CONTENTSp. 612
GENERAL. (PA-28RT-201T)p. 614
DESCRIPTION AND OPERATIONp. 614
TROUBLESHOOTINGp. 614
ELECTRICAL POWER SUPPLYp. 615
MAGNETOSp. 615
INSPECTION OF MAGNETOSp. 615
REMOVAL OF MAGNETOp. 620
MAGNETO TIMING PROCEDURE (INTERNAL TIMING)p. 620
MAGNETO INSTALLATION AND TIMING PROCEDURE (MAGNETO TO ENGINE)p. 622
DISTRIBUTIONp. 623
INSPECTION OF HARNESSp. 623
REMOVAL OF HARNESSp. 624
MAINTENANCE OF HARNESSp. 625
INSTALLATION OF HARNESSp. 632
SPARK PLUGSp. 632
REMOVAL OF SPARK PLUGSp. 632
INSPECTION AND CLEANING OF SPARK PLUGp. 633
INSTALLATION OF SPARK PLUGSp. 634
GENERAL. (PA-28RT-201)p. 635
DESCRIPTION AND OPERATIONp. 635
TROUBLESHOOTINGp. 635
ELECTRICAL POWER SUPPLYp. 636
MAGNETOp. 636
INSPECTION OF MAGNETOp. 636
REMOVAL OF MAGNETOp. 639
TIMING PROCEDURE (INTERNAL TIMING)p. 639
INSTALLATION AND TIMING PROCEDURE (TIMING MAGNETO TO ENGINE)p. 641
DISTRIBUTIONp. 643
INSPECTION OF HARNESSp. 643
REMOVAL OF HARNESSp. 643
MAINTENANCE OF HARNESSp. 646
INSTALLATION OF HARNESSp. 648
SPARK PLUGSp. 650
REMOVAL OF SPARK PLUGSp. 650
INSPECTION AND CLEANING OF SPARK PLUGp. 651
INSTALLATION OF SPARK PLUGSp. 652
SWITCHINGp. 653
REMOVAL OF IGNITION SWITCHp. 653
INSTALLATION OF IGNITION SWITCHp. 653
CHAPTER 77 – ENGINE INDICATINGp. 655
TABLE OF CONTENTSp. 656
GENERALp. 657
POWERp. 657
MANIFOLD PRESSURE GAUGEp. 657
TACHOMETER INDICATORp. 658
ENGINE OIL PRESSURE GAUGEp. 659
TEMPERATUREp. 659
OIL TEMPERATURE INDICATORp. 659
EXHAUST GAS TEMPERATURE GAUGE (ALCOR)p. 660
REMOVAL OF EGT PROBE AND GAUGEp. 660
CLEANING AND INSPECTION OF EGTp. 660
INSTALLATION OF EGT PROBE AND GAUGEp. 660
CYLINDER HEAD TEMPERATURE GAUGEp. 661
CHAPTER 78 – EXHAUSTp. 664
TABLE OF CONTENTSp. 665
GENERALp. 666
INSPECTION OF EXHAUST SYSTEMp. 666
CHAPTER 79 – OIL SYSTEMp. 669
TABLE OF CONTENTSp. 670
GENERALp. 671
INSTALLATION OF OIL COOLERp. 671
ENGINE OIL QUICK DRAIN VALVEp. 671
INDICATINGp. 671
REMOVAL OF OIL PRESSURE SENSORp. 671
INSTALLATION OF OIL PRESSURE SENSORp. 671
CHAPTER 80 – STARTINGp. 673
TABLE OF CONTENTSp. 674
GENERALp. 675
DESCRIPTION AND OPERATIONp. 675
TROUBLESHOOTINGp. 675
CRANKINGp. 678
MAINTENANCE OF STARTING SYSTEMp. 678
OVERHAUL OF STARTING MOTORp. 679
REMOVAL OF STARTING MOTORp. 679
DISASSEMBLY OF STARTING MOTORp. 679
BRUSHESp. 681
ARMATUREp. 681
FIELD COILSp. 681
BRUSH HOLDERSp. 681
GEAR AND PINION HOUSINGp. 681
BENDIX DRIVEp. 681
ASSEMBLY OF STARTING MOTORp. 682
BENCH TESTp. 683
STARTING MOTOR CONTROL CIRCUITp. 683
STARTING MOTOR SERVICE TEST SPECIFICATIONSp. 684
STARTING THROUGH EXTERNAL POWER RECEPTACLE WITH AIRPLANE’S BATTERY NEARLY DEPLETEDp. 684
CHAPTER 81 – TURBINESp. 688
TABLE OF CONTENTSp. 689
GENERALp. 690
DESCRIPTION AND OPERATIONp. 690
TURBOCHARGERp. 690
REMOVAL OF TURBOCHARGERp. 690
INSTALLATION OF TURBOCHARGERp. 690
ADJUSTMENT OF TURBOCHARGERp. 692
OVERBOOST VALVEp. 692
CHAPTER 91 – CHARTS AND WIRING DIAGRAMSp. 694
TABLE OF CONTENTSp. 695
GENERALp. 696
TORQUE REQUIREMENTSp. 696
FLARE FITTING TORQUESp. 697
RECOMMENDED NUT TORQUESp. 698
CONVERSION CHARTSp. 700
DECIMAL/MILLIMETER EQUIVALENTS OF DRILL SIZESp. 706
CONSUMABLE MATERIALSp. 707
ELECTRICAL WIRE CODING AND SYMBOLSp. 712
ELECTRICAL SYMBOLSp. 713
ELECTRICAL SCHEMATIC INDEXp. 714
ANNUNCIATOR, PA-28RT-201 (EARLY MODELS)p. 717
ANNUNCIATOR, PA-28RT-201 (LATER MODELS W/PANEL)p. 718
ANNUNCIATOR, PA-28RT-201T (EARLY MODELS)p. 719
ANNUNCIATOR, PA-28RT-201T (LATER MODELS W/PANEL)p. 720
CIGAR LIGHTER, PA-28RT-201/201Tp. 721
PITOT/STATIC, PA-28R-201 AND 201Tp. 721
AVIONICS SWITCHING/EMERGENCY BUSp. 721
ALTERNATOR SYSTEM/EXTERNAL POWER, PA-28RT-201, PA-28RT-201Tp. 722
ALTERNATOR SYSTEM/EXTERNAL POWER, PA-28RT-201, PA-28RT-201Tp. 723
ALTERNATOR SYSTEM/EXTERNAL POWER, PA-28RT-201, PA-28RT-201Tp. 724
STARTER; PA-28RT-201, PA-28RT-201Tp. 725
STARTER, PA-28RT-201, PA-28RT-201Tp. 725
AIR CONDITIONING, PA-28RT-201, PA-28RT-201Tp. 726
AIR CONDITIONING, PA-28RT-201, PA 28RT-201Tp. 727
FUEL PUMP, PA-28RT-201p. 728
TURN AND BANK, PA-28RT-201 AND 201Tp. 728
FUEL PUMP, PRIME SWITCH, DIVERTER VALVE AND MANIFOLD PRESSURE SWITCH, PA-28RT-201Tp. 728
ELECTRIC CLOCK, DIGITAL CLOCK AND HOURMETER INSTALLATION (OPTIONAL)p. 729
ENGINE GAUGES AND SENDERS, PA-28RT-201p. 729
ENGINE GAUGES AND SENDERS, PA-28RT-201Tp. 730
ENGINE GAUGES AND SENDERS, PA-28RT-201Tp. 730
LANDING GEAR, PA-28RT-201/201T (EARLY MODELS)p. 731
LANDING GEAR, PA-28RT-201, PA-28RT-201Tp. 732
ANTI-COLLISION BEACON, PA-28RT-201 ONLYp. 733
ANTI-COLLISION STROBE, PA-28RT-201 AND 201Tp. 733
LANDING LIGHT, PA-28RT-201 AND 201Tp. 733
NAVIGATION LIGHTSp. 733
NAVIGATION LIGHTS, PA-28RT-201, PA-28RT-201Tp. 734
CABIN/OVERHEAD FLOOD LIGHTp. 734
CABIN/OVERHEAD FLOOD LIGHTSp. 734
DIMMER/SWITCH AND RADIO LIGHTS, PA-28RT-201 (EARLY MODELS)p. 734
DIMMER/ INSTRUMENT LIGHTS CONTROL, PA-28RT-201T (EARLY MODELS)p. 735
DIMMER/ INSTRUMENT LIGHTS CONTROL, PA-28RT-201T (LATER MODELS)p. 735
DIMMER CONTROL ASSEMBLY, PA-28RT-201/201Tp. 736
STALL WARNING, PA-28RT-201 AND 201Tp. 737
CHAPTER 95 – SPECIAL PURPOSE EQUIPMENTp. 739
TABLE OF CONTENTSp. 740
GENERALp. 741
TOOLS AND TEST EQUIPMENTp. 741
TIRE BALANCER BUILDING INSTRUCTIONSp. 742

  • Chapter 4 – Airworthiness Limitations
  • Chapter 5 – Time Limits/Maintenance Checks
  • Chapter 6 – Dimensions and Areas
  • Chapter 7 – Lifting and Shoring
  • Chapter 8 – Leveling and Weighing
  • Chapter 9 – Towing and Taxiing
  • Chapter 10 – Parking and Mooring
  • Chapter 11 – Required Placards
  • Chapter 12 – Servicing
  • Chapter 20 – Standard Practices, Airframe
  • Chapter 21 – Environmental System (heating, ventilation, air conditioning)
  • Chapter 22 – Autoflight
  • Chapter 23 – Communications
  • Chapter 24 – Electrical Power
  • Chapter 27 – Flight Controls
  • Chapter 28 – Fuel
  • Chapter 29 – Hydraulic Power
  • Chapter 32 – Landing Gear
  • Chapter 33 – Lights
  • Chapter 34 – Navigation and Pitot/Static
  • Chapter 35 – Oxygen System
  • Chapter 37 – Vacuum System
  • Chapter 39 – Electrical/Electronic Panels and Multi-Purpose Parts
  • Chapter 51 – Structures
  • Chapter 52 – Doors
  • Chapter 55 – Stabilizers
  • Chapter 56 – Windows
  • Chapter 57 – Wings
  • Chapter 61 – Propeller
  • Chapter 70 – Standard Practices, Engine
  • Chapter 71 – Power Plant
  • Chapter 73 – Engine Fuel and Control
  • Chapter 74 – Ignition
  • Chapter 77 – Engine Indicating
  • Chapter 78 – Exhaust
  • Chapter 79 – Oil System
  • Chapter 80 – Starting
  • Chapter 81 – Turbines
  • Chapter 91 – Charts and Wiring Diagrams
  • Chapter 95 – Special Purpose Equipment

Taken together, this Piper PA-28RT-201/201T maintenance manual gives a technician everything needed to work through a full annual or 100-hour inspection, chase an electrical or fuel-system fault, rig flight controls, service the retractable landing gear, or pull and reinstall the power plant, all referenced back to the original GAMA chapter/section/subject numbering so findings can be logged and cross-checked the same way Piper documented them.

IMAGES PREVIEW

Piper PA-28RT-201 Arrow IV & PA-28RT-201T Turbo Arrow IV Maintenance Manual (761-694) — PDF page 1 preview
Piper PA-28RT-201 Arrow IV & PA-28RT-201T Turbo Arrow IV Maintenance Manual (761-694) — PDF page 46 preview
Piper PA-28RT-201 Arrow IV & PA-28RT-201T Turbo Arrow IV Maintenance Manual (761-694) — PDF page 323 preview

Engine, Airframe & Systems Coverage

The manual documents both variants side by side. The PA-28RT-201 Arrow IV is covered with its Lycoming IO-360-C1C6 engine (200 hp, 1:1 propeller drive, 5.125 in. bore, 4.375 in. stroke, 361 cu. in. displacement), while the PA-28RT-201T Turbo Arrow IV is covered with its turbocharged Continental TSIO-360-FB engine (200 hp at 2575 RPM/41.0 in. Hg manifold pressure). Serial number effectivity is broken out by model year for both airframes, from the original 1979 PA-28RT-201 (28R-7918002 through 28R-7918267) and 1979 PA-28RT-201T (28R-7931002 through 28R-7931310) production runs through the final 1987-1988 Turbo Arrow IV serials, so an owner or shop can confirm the manual’s applicability against a specific tail number before diving into a job. Hydraulic landing gear system schematics, wheel and brake assemblies, propeller governor and rigging procedures, alternator and starter overhaul steps, magneto timing, and the full electrical wiring diagram set are all part of the 752-page coverage.

Why Owners and Technicians Rely on the PA-28RT-201/201T Arrow IV Maintenance Manual

This Piper PA-28RT-201 Arrow IV and PA-28RT-201T Turbo Arrow IV Maintenance Manual (761-694) is what stands between a guess and a correct, airworthy repair. Every torque value, rigging tolerance, wiring color code, and troubleshooting chart in this manual reflects Piper’s own factory-issued procedures, so work performed against it holds up to inspection and keeps the airplane’s maintenance record defensible. Because it is delivered as an instant PDF download, there is no shipping wait: you get the complete 761-694 manual immediately after checkout, ready to search, reference on a tablet in the hangar, or print the specific chapter you need. Whether you’re maintaining a PA-28RT-201 Arrow IV or a turbocharged PA-28RT-201T, this manual is the reference to keep the airplane flying safely and correctly.

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