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Piper PA-34-220T Seneca III and Seneca IV Airplane Maintenance Manual PDF

Original price was: $39.95.Current price is: $24.95.

Official Piper factory maintenance manual for the PA-34-220T Seneca III and Seneca IV twin-engine aircraft. Complete coverage of airframe, engines, systems, and avionics.

SKU: PIP-SENECA-MM-001 Category: Tags: , , , Vendor: Paint Service Manuals
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Description

This official Piper PA-34-220T Seneca III and Seneca IV Airplane Maintenance Manual is the complete factory-authorized guide for maintaining these popular twin-engine aircraft. This comprehensive manual provides the exact procedures, specifications, and data required for the proper upkeep of the Seneca III and Seneca IV models. Whether you are an A&P mechanic, an experienced owner-operator, or a maintenance facility, this manual is your essential resource for ensuring the airworthiness and safety of the Seneca.

File and Document Details

  • Manual Type: Airframe and Powerplant Maintenance Manual
  • Document Part Number: 761-751
  • Edition: Third Edition, Revised: February 5, 1997 (Interim Revision)
  • Applicable Models: Piper PA-34-220T Seneca III and Seneca IV
  • Language: English
  • Page Count: Over 1000 pages on 5 Aerofiche cards
  • File Format: High-Resolution PDF
  • Format: GAMA Specification

Chapters Covered

This extensive manual is organized by system, following the GAMA standard. Key chapters include:

IMAGES PREVIEW

Piper PA-34-220T Seneca III and Seneca IV Airplane Maintenance Manual PDF — PDF page 8 preview
Piper PA-34-220T Seneca III and Seneca IV Airplane Maintenance Manual PDF — PDF page 49 preview
Piper PA-34-220T Seneca III and Seneca IV Airplane Maintenance Manual PDF — PDF page 121 preview

  • Introduction & Aerofiche: Manual structure, revision status, vendor publications, and serial number information.
  • Airworthiness Limitations: F.A.A. approved limitations, structural inspection and replacement schedules.
  • Time Limits/Maintenance Checks: 50, 100, 500, and 1000-hour inspection schedules and programmed inspections.
  • Dimensions and Areas: Three-view drawings, station reference lines, weight and balance data, and access plates.
  • Lifting, Leveling, and Weighing: Proper procedures for jacking, leveling, and weighing the aircraft.
  • Servicing: Fuel, oil, hydraulic, and pneumatic servicing. Complete lubrication charts for the airframe, landing gear, and control systems.
  • Environmental Systems: Detailed maintenance for the combustion heater, air conditioning system, and cabin ventilation.
  • Electrical Power: 14 and 28-volt systems, alternators, batteries, voltage regulators, and external power.
  • Flight Controls: Rigging and adjustment of ailerons, rudder, stabilator, and flaps.
  • Fuel System: Troubleshooting, storage, distribution, and indicating systems for both standard and optional bladder fuel tanks.
  • Hydraulic Power: Hydraulic pump, landing gear actuating cylinders, and free-fall valve assemblies.
  • Ice and Rain Protection: Pneumatic deice boots, electric propeller deice systems, heated pitot and stall warning systems, and windshield heat.
  • Landing Gear and Brakes: Complete overhaul and servicing of oleo struts, main and nose gear, wheels, and brake systems. Includes rigging and adjustment of all landing gear components.
  • Lights: Interior and exterior lighting systems, including annunciator panel description and troubleshooting.
  • Oxygen System: Servicing and maintenance of the fixed and portable oxygen systems.
  • Structures: Structural repairs for metal, fiberglass, and thermoplastic components. Wing and stabilizer removal/installation.
  • Power Plant: Engine removal/installation, cowling, engine controls, and induction system.
  • Engine Fuel and Control: Continental fuel injection system, injector nozzle servicing, and fuel flow gauge troubleshooting.
  • Ignition: Magneto inspection, timing, and harness maintenance.
  • Propeller: Installation, removal, and maintenance of Hartzell and McCauley constant-speed propellers. Synchrophaser system.
  • Oil System: Oil filter replacement and oil system servicing.
  • Turbocharger: Routine maintenance, cleaning, and inspection of the Rayjay turbocharger system.
  • Charts, Wiring Diagrams, and Special Tools: Complete torque tables, conversion charts, electrical schematics, and special tool dimensions.

Complete PDF Bookmark Tree

Complete Bookmarks

The complete bookmarks in the “Piper PA-34-220T Seneca III and Seneca IV Airplane Maintenance Manual PDF” are as follows:

761-751 – SENECA III/IV MAINTENANCE MANUAL – PA-34-220Tp. 1
INTRODUCTIONp. 3
AEROFICHE EXPLANATION & REVISION STATUSp. 4
SERIAL NUMBER INFORMATION & EXPLANATIONp. 6
VENDOR PUBLICATIONSp. 7
PIPER PUBLICATIONSp. 9
SYSTEM/CHAPTER INDEX GUIDEp. 10
LIST OF ILLUSTRATIONSp. 15
LIST OF CHARTSp. 23
CHAPTER 4 – AIRWORTHINESS LIMITATIONSp. 26
TABLE OF CONTENTSp. 27
AIRWORTHINESS LIMITATIONSp. 28
GENERALp. 28
STRUCTURAL INSPECTION AND REPLACEMENTp. 28
CHAPTER 5 – TIME LIMITS/MAINTENANCE CHECKSp. 30
TABLE OF CONTENTSp. 31
GENERALp. 32
TIME LIMITSp. 32
INSPECTION REQUIREMENTSp. 32
PREFLIGHT CHECKSp. 32
OVERLIMITS INSPECTIONp. 32
SCHEDULED MAINTENANCEp. 33
PROPELLER GROUPp. 33
ENGINE GROUPp. 33
TURBOCHARGER GROUPp. 35
CABIN GROUPp. 35
FUSELAGE AND EMPENNAGE GROUPp. 36
WING GROUPp. 37
LANDING GEAR GROUPp. 38
OPERATION INSPECTIONp. 39
GENERALp. 40
NOTESp. 40
PROGRAMMED INSPECTIONp. 42
UNSCHEDULED MAINTENANCE CHECKSp. 42
SPECIAL INSPECTIONS AS REQUIRED, UPON CONDITIONp. 42
CHAPTER 6 – DIMENSIONS & AREASp. 44
TABLE OF CONTENTSp. 45
DIMENSIONSp. 46
STATION REFERENCE LINESp. 50
WEIGHT & BALANCE DATAp. 50
SERIAL NUMBER PLATEp. 50
ACCESS PLATES & INSPECTION PROVISIONSp. 52
CHAPTER 7 – LIFTING & SHORINGp. 55
TABLE OF CONTENTSp. 56
GENERALp. 57
JACKINGp. 57
CHAPTER 8 – LEVELING & WEIGHINGp. 59
TABLE OF CONTENTSp. 60
LEVELINGp. 61
WEIGHINGp. 62
CHAPTER 9 – TOWING & TAXIINGp. 64
TABLE OF CONTENTSp. 65
TOWINGp. 66
TAXIINGp. 66
CHAPTER 10 – PARKING & MOORINGp. 69
TABLE OF CONTENTSp. 70
PARKINGp. 71
MOORINGp. 71
CHAPTER 11 – REQUIRED PLACARDSp. 73
TABLE OF CONTENTSp. 74
PLACARDS & MARKINGSp. 75
EXTERIOR PLACARDSp. 75
INTERIOR PLACARDSp. 76
MEYERCORD DECALSp. 80
GENERALp. 80
REMOVAL OF MEYERCORD DECALSp. 80
INSTALLATION OF MEYERCORD DECALSp. 80
CHAPTER 12 – SERVICINGp. 82
TABLE OF CONTENTSp. 83
GENERALp. 85
AIRCRAFT FINISH CAREp. 85
CLEANINGp. 85
CLEANING EXTERIOR SURFACESp. 85
CLEANING WINDSHIELD AND WINDOWSp. 85
CLEANING INTERIORp. 86
CLEANING CARPETSp. 87
ENGINE WASHINGp. 87
CLEANING SURFACE DEICING EQUIPMENTp. 87
CLEANING LANDING GEARp. 88
REPLENISHINGp. 89
SERVICING FUEL SYSTEMp. 89
DRAINING FUEL SYSTEMp. 89
FILLING FUEL TANKSp. 89
HANDLING OF DIRT AND MOISTURE IN FUEL SYSTEMp. 89
SERVICING OIL SYSTEMp. 92
DRAINING OIL SUMPp. 92
RECOMMENDATIONS FOR CHANGING OIL.p. 92
FILLING OIL SUMPp. 92
OIL SCREEN (SUCTION)p. 93
OIL FILTER (FULL FLOW)p. 93
SCHEDULED SERVICINGp. 94
SERVICING OLEO STRUTSp. 94
FILLING NOSE GEAR OLEO STRUTp. 94
FILLING MAIN GEAR OLEO STRUTSp. 95
INFLATING OLEO STRUTSp. 97
SERVICING STEERING BUNGEESp. 97
BRAKE SYSTEMp. 97
FILLING BRAKE CYLINDER RESERVOIRp. 98
DRAINING BRAKE SYSTEMp. 98
TIRESp. 98
TIRE BALANCINGp. 98
HYDRAULIC SYSTEMp. 99
HYDRAULIC PUMP/RESERVOIRp. 99
BATTERYp. 99
INDUCTION AIR FILTERp. 99
REMOVAL OF AIR FILTERp. 99
SERVICE INSTRUCTIONS (INSPECTION AND REPLACEMENT)p. 100
INSTALLATION OF AIR FILTERp. 100
FUEL SYSTEMp. 100
LUBRICATION INSTRUCTIONSp. 100
APPLICATION OF OILp. 101
APPLICATION OF GREASEp. 101
LUBRICATION CHARTSp. 101
CHAPTER 20 – STANDARD PRACTICES/AIRFRAMEp. 109
TABLE OF CONTENTSp. 110
GENERALp. 111
STANDARD PRACTICES – AIRFRAMEp. 113
CHERRYLOCK RIVET, REMOVALp. 113
IDENTIFICATION OF FLUID LINESp. 116
FLARELESS-TUBE ASSEMBLIESp. 116
SUPPORT CLAMPSp. 118
ELECTRICAL BONDINGp. 118
“V” BAND COUPLING (CLAMP)p. 118
SELF-LUBRICATING IMPREGNATED BEARING/BUSHINGSp. 119
TORQUE WRENCHESp. 120
DYE PENETRANT INSPECTIONSp. 122
CHAPTER 21 – ENVIRONMENTAL SYSTEMp. 124
TABLE OF CONTENTSp. 125
GENERALp. 128
DESCRIPTIONp. 128
TROUBLESHOOTINGp. 128
DISTRIBUTIONp. 133
CABIN VENT SYSTEMp. 133
OVERHEAD VENT BLOWERp. 133
REMOVAL OF BLOWER ASSEMBLYp. 133
DISMANTLING BLOWER ASSEMBLYp. 133
REBUILDING BLOWER ASSEMBLYp. 133
INSTALLATION OF BLOWER ASSEMBLYp. 135
HEATINGp. 136
HEATER SYSTEM OPERATIONAL TESTp. 136
DESCRIPTION OF HEATER AND BASIC COMPONENTSp. 137
SPARK-SPRAY IGNITIONp. 137
FUEL REGULATOR AND SHUTOFF VALVEp. 137
DUCT SWITCHp. 137
COMBUSTION AIR BLOWERp. 137
VENTILATING AIR BLOWERp. 137
OPERATING CONTROLSp. 140
OPERATING PROCEDUREp. 140
MAINTENANCE SERVICEp. 140
INSPECTION OF HEATER AND HEATER COMPONENTSp. 141
50 HOUR INSPECTIONp. 141
100 HOUR INSPECTIONp. 141
REMOVAL OF HEATERp. 141
INSTALLATION OF HEATERp. 142
HEATER ELECTRICAL SYSTEM CHECKSp. 142
ELECTRICAL CHECKSp. 142
VENT BLOWER POWER CIRCUIT CHECKp. 145
HEATER POWER CIRCUIT CHECKp. 145
GENERAL MAINTENANCEp. 145
COMBUSTION AIR BLOWERp. 147
SPARK PLUGp. 148
IGNITION UNITp. 150
IGNITION UNIT REMOVAL AND INSTALLATIONp. 150
TESTING IGNITION UNITp. 150
OPERATIONAL TEST OF IGNITION UNITp. 151
VIBRATORp. 152
VIBRATOR REMOVAL AND INSTALLATIONp. 152
INSPECTION OF IGNITION UNITp. 152
CYCLING SWITCH AND LIMIT (OVERHEAT) SWITCHp. 153
COMBUSTION AIR PRESSURE SWITCHp. 153
FUEL REGULATOR AND SHUTOFF VALVEp. 154
REMOVAL OF FUEL REGULATORp. 154
ADJUSTMENT OF FUEL REGULATORp. 154
INSTALLATION OF FUEL REGULATORp. 155
HEATER FUEL PUMP MAINTENANCEp. 155
REMOVAL OF HEATER FUEL PUMPp. 156
DISASSEMBLY OF PUMPp. 156
CLEANING OF PUMPp. 156
INSPECTION AND REPAIR OF PUMPp. 156
ASSEMBLING PUMPp. 157
INSTALLATION OF HEATER FUEL PUMPp. 157
DUCT SWITCHp. 157
OVERHAUL INSTRUCTIONSp. 158
DISASSEMBLY OF HEATERp. 158
BREAKDOWN OF COMBUSTION AIR BLOWER ASSEMBLYp. 159
CLEANINGp. 159
CLEANING AND INSPECTION THE COMBUSTION TUBE ASSEMBLYp. 161
INSPECTION OF REMAINING COMPONENTSp. 162
TESTINGp. 163
REPAIR OF COMBUSTION TUBE ASSEMBLYp. 166
REBUILDING HEATERp. 166
REBUILDING COMBUSTION AIR BLOWER ASSEMBLYp. 169
TEST PROCEDUREp. 169
GENERAL INFORMATIONp. 169
EQUIPMENT REQUIREDp. 169
OPERATIONAL TEST (ON TEST BENCH)p. 171
INSPECTION OF FUEL NOZZLE ORIFICEp. 172
COOLINGp. 173
DESCRIPTION AND OPERATIONp. 173
TROUBLESHOOTING SYSTEMp. 175
SPECIAL SERVICING PROCEDURESp. 177
SERVICE VALVESp. 178
SERVICE VALVE REPLACEMENTp. 179
TEST GAUGE AND MANIFOLD SETp. 179
CHECKING SYSTEM FOR LEAKSp. 182
LEAK CHECK – METHOD Ip. 182
LEAK CHECK – METHOD IIp. 183
DISCHARGINGp. 183
EVACUATING THE SYSTEMp. 184
CHARGING THE SYSTEMp. 185
USING A CHARGING STANDp. 185
USING AIRPLANE COMPRESSOR TO CHARGE SYSTEMp. 187
PARTIAL CHARGE TO SYSTEMp. 188
COMPRESSOR SERVICEp. 189
COMPRESSOR REMOVALp. 189
COMPRESSOR INSTALLATIONp. 189
CHECK COMPRESSOR OILp. 191
ADJUSTMENT OF DRIVE BELT TENSIONp. 192
REFRIGERANT LINES AND ROUTINGp. 192
RECEIVER-DEHYDRATORp. 192
RECEIVER-DEHYDRATOR REMOVALp. 192
RECEIVER-DEHYDRATOR INSTALLATIONp. 193
CONDENSERp. 193
CONDENSER REMOVALp. 193
CONDENSER INSTALLATIONp. 193
CONDENSER SCOOP RIGGINGp. 195
EXPANSION VALVEp. 195
EXPANSION VALVE REMOVALp. 195
EXPANSION VALVE INSTALLATIONp. 196
EVAPORATOR ASSEMBLYp. 196
EVAPORATOR ASSEMBLY REMOVALp. 197
EVAPORATOR ASSEMBLY INSTALLATIONp. 197
PRESSURE RELIEF SWITCHp. 198
ELECTRICAL INSTALLATIONp. 198
FUSE REPLACEMENTp. 198
CHAPTER 22 – AUTOFLIGHTp. 200
TABLE OF CONTENTSp. 201
GENERALp. 202
A.F.C.S. EQUIPMENT CONTACTSp. 203
CHAPTER 23 – COMMUNICATIONSp. 205
TABLE OF CONTENTSp. 206
GENERALp. 207
EMERGENCY LOCATOR TRANSMITTER (NARCO)p. 208
DESCRIPTIONp. 208
BATTERY REMOVAL AND INSTALLATION (ELT 10)p. 208
TESTING EMERGENCY LOCATOR TRANSMITTER (NARCO ELT 10)p. 211
DESCRIPTION, OPERATION AND TESTING OF PILOT'S REMOTE SWITCH ( ELT 10 AND ELT 910)p. 212
BATTERY REMOVAL AND INSTALLATION (ELT 910)p. 212
TESTING EMERGENCY LOCATOR TRANSMITTER (ELT 910)p. 213
CHAPTER 24 – ELECTRICAL POWERp. 215
TABLE OF CONTENTSp. 216
GENERALp. 218
DESCRIPTION AND OPERATIONp. 218
14 VOLT SYSTEMp. 218
28 VOLT SYSTEMp. 218
TROUBLESHOOTINGp. 219
DC GENERATIONp. 226
ALTERNATOR SYSTEMp. 226
DESCRIPTION OF ALTERNATORp. 233
CHECKING ALTERNATOR SYSTEMp. 233
PRECAUTIONSp. 233
SERVICE PROCEDURESp. 234
OVERHAUL OF ALTERNATORp. 234
TESTING ALTERNATORp. 235
ALTERNATOR SERVICE TEST SPECIFICATIONSp. 236
BATTERYp. 237
SERVICING BATTERYp. 238
14 VOLT SYSTEMp. 238
28 VOLT SYSTEMp. 238
REMOVAL OF BATTERY (14 VOLT SYSTEM)p. 239
REMOVAL OF BATTERY (28 VOLT SYSTEM)p. 239
INSTALLATION OF BATTERY (14 VOLT SYSTEM)p. 239
INSTALLATION OF BATTERY (28 VOLT SYSTEM)p. 239
CLEANING BATTERYp. 240
REMOVAL OF BATTERY ACID RECOVERY JAR (28 VOLT SYSTEM)p. 240
CLEANING ACID RECOVERY JAR AND VENT LINESp. 240
BATTERY CHARGING (14 VOLT SYSTEM)p. 240
BATTERY CHARGING – (GILL MODEL G-247) (28 VOLT SYSTEM)p. 241
HYDROMETER READING AND BATTERY CHARGEp. 242
BATTERY DISCHARGEp. 243
BATTERY TEMPERATURE CONSIDERATIONSp. 243
BATTERY REPAIRS, STORAGE AND SERVICE TIPSp. 244
PREPARING NEW DRY CHARGED BATTERY FOR INSTALLATIONp. 244
CORROSION PREVENTIONp. 245
14 VOLT SYSTEMp. 245
28 VOLT SYSTEMp. 245
VOLTAGE REGULATORp. 246
REGULATOR COMPONENTSp. 246
REGULATOR OPERATIONp. 246
BALANCING CIRCUITp. 246
ALTERNATOR CONTROL UNIT — LAMAR B-00382-1p. 247
ADJUSTMENT OF CONTROL UNITp. 247
BENCH TEST OF ALTERNATOR CONTROL UNIT — LAMAR B-00382-1p. 247
SETTING UP TEST EQUIPMENTp. 247
VOLTAGE CONTROL UNIT TEST (28 VOLT SYSTEM)p. 251
EQUALIZER TEST (28 VOLT SYSTEM)p. 251
OVERVOLTAGE PROTECTION TEST (28 VOLT SYSTEM)p. 252
BALANCING CIRCUITp. 252
PREPARATION FOR TESTING.p. 253
TESTING REGULATORp. 254
ADJUSTING REGULATOR (14 VOLT)p. 255
OVERVOLTAGE RELAYp. 256
CHECKING OVERVOLTAGE RELAY (14 VOLT)p. 256
EXTERNAL POWERp. 260
STARTING THROUGH EXTERNAL POWER RECEPTACLEp. 260
ELECTRICAL LOAD DISTRIBUTIONp. 261
CHAPTER 25 – EQUIPMENT/FURNISHINGSp. 288
TABLE OF CONTENTSp. 289
GENERALp. 290
FLIGHT/PASSENGER COMPARTMENTp. 290
REMOVAL AND INSTALLATION OF SEATSp. 290
CONSOLE REMOVAL AND INSTALLATIONp. 291
RIGGING INSTRUCTIONS – SEAT BACK LOCK AND RELEASEp. 291
SHOULDER HARNESS INERTIA REEL ADJUSTMENTp. 291
LUMBAR SEATSp. 293
DESCRIPTIONp. 293
REMOVAL OF LUMBAR BLADDERp. 293
INSTALLATION OF LUMBAR BLADDERp. 294
CHAPTER 26 – FIRE PROTECTIONp. 297
TABLE OF CONTENTSp. 298
GENERALp. 299
EXTINGUISHINGp. 300
CHAPTER 27 – FLIGHT CONTROLSp. 302
TABLE OF CONTENTSp. 303
GENERALp. 305
DESCRIPTION AND OPERATIONp. 305
STANDARD PROCEDURESp. 305
CONTROL CABLE INSPECTIONp. 307
CABLE DAMAGEp. 307
EXTERNAL WEAR PATTERNSp. 308
INTERNAL CABLE WEARp. 309
CORROSIONp. 309
CABLE MAINTENANCEp. 310
CABLE FITTINGSp. 310
PULLEYSp. 310
AILERON CONTROLSp. 313
TROUBLESHOOTINGp. 313
CONTROL COLUMNp. 314
REMOVAL OF CONTROL COLUMN ASSEMBLYp. 314
INSTALLATION OF CONTROL COLUMN ASSEMBLYp. 316
REMOVAL OF AILERON CONTROL CABLESp. 318
INSTALLATION OF AILERON CONTROL CABLESp. 320
REMOVAL OF AILERON BELLCRANK ASSEMBLYp. 321
INSTALLATION OF AILERON BELLCRANK ASSEMBLYp. 322
RIGGING AND ADJUSTMENT OF AILERON CONTROLSp. 322
RUDDER CONTROLSp. 325
TROUBLESHOOTINGp. 325
RUDDER PEDAL ASSEMBLYp. 326
REMOVAL OF RUDDER PEDAL ASSEMBLYp. 326
INSTALLATION OF RUDDER PEDAL ASSEMBLYp. 326
REMOVAL OF RUDDER CONTROL CABLESp. 327
INSTALLATION OF RUDDER CONTROL CABLES.p. 330
RIGGING AND ADJUSTMENT OF RUDDER PEDALS.p. 330
RUDDER TRIM CONTROLSp. 332
REMOVAL OF RUDDER TRIM CONTROLS (FORWARD)p. 332
INSTALLATION OF RUDDER TRIM CONTROLS (FORWARD).p. 334
REMOVAL OF RUDDER TRIM CONTROLS (AFT)p. 335
INSTALLATION OF RUDDER TRIM CONTROLS (AFT)p. 335
RIGGING AND ADJUSTMENT OF RUDDER TRIM CONTROLS.p. 335
STABILATOR CONTROLSp. 337
TROUBLESHOOTINGp. 337
REMOVAL OF STABILATOR CONTROL CABLESp. 338
INSTALLATION OF STABILATOR CONTROL CABLES.p. 340
RIGGING AND ADJUSTMENT OF STABILATOR CONTROLS.p. 344
STABILATOR TRIM CONTROLSp. 345
REMOVAL OF STABILATOR TRIM ASSEMBLY (FORWARD)p. 345
INSTALLATION OF STABILATOR TRIM ASSEMBLY (FORWARD).p. 346
REMOVAL OF STABILATOR TRIM CONTROLS (AFT)p. 346
INSTALLATION OF STABILATOR TRIM CONTROLS (AFT).p. 347
RIGGING AND ADJUSTMENT OF STABILATOR TRIMp. 347
STALL WARNINGp. 348
TROUBLESHOOTING STALL WARNING SYSTEMp. 348
REMOVAL OF LIFT DETECTORp. 349
INSTALLATION OF LIFT DETECTORp. 349
FLAP CONTROLSp. 350
TROUBLESHOOTINGp. 350
REMOVAL OF MANUALLY OPERATED WING FLAPSp. 350
INSTALLATION OF MANUALLY OPERATED WING FLAPSp. 351
RIGGING AND ADJUSTMENT OF MANUALLY OPERATED FLAPSp. 353
REMOVAL OF ELECTRICALLY OPERATED WING FLAPSp. 354
INSTALLATION OF ELECTRICAL OPERATED WING FLAPSp. 355
RIGGING AND ADJUSTMENT OF ELECTRICALLY OPERATED WING FLAPS:p. 357
CONTROL CABLE RIGGINGp. 357
CAM ADJUSTMENTp. 357
FLAP ANGLE SETTINGp. 358
FLAP TRAVEL CHECKp. 359
CHAPTER 28 – FUELp. 362
TABLE OF CONTENTSp. 363
GENERALp. 365
DESCRIPTION AND OPERATIONp. 365
TROUBLESHOOTINGp. 366
STORAGEp. 369
INSPECTION AND REPAIR OF FUEL TANKSp. 369
REMOVAL OF INBOARD FUEL TANKp. 369
INSTALLATION OF INBOARD FUEL TANK.p. 369
OUTBOARD FUEL TANKp. 370
REMOVAL OF OUTBOARD FUEL TANKp. 370
INSTALLATION OF OUTBOARD FUEL TANKp. 370
INBOARD FUEL TANK (OPTIONAL FUEL CELL INSTALLED.)p. 370
REMOVAL OF INBOARD FUEL TANK (OPTIONAL FUEL CELL INSTALLED.)p. 370
INSTALLATION OF INBOARD FUEL TANK (OPTIONAL FUEL CELL INSTALLED.)p. 370
OUTBOARD FUEL TANK (OPTIONAL FUEL CELL INSTALLED.)p. 371
REMOVAL OF OUTBOARD FUEL TANK (OPTIONAL FUEL CELL INSTALLED.)p. 371
INSTALLATION OF OUTBOARD FUEL TANK (OPTIONAL FUEL CELL INSTALLED.)p. 371
OPTIONAL FUEL CELLp. 371
REMOVAL OF OPTIONAL FUEL CELLp. 371
INSTALLATION OF OPTIONAL FUEL CELLp. 372
MAINTENANCE OF FUEL CELLSp. 372
CLEANING AND INSPECTION OF FUEL CELLSp. 372
FUEL CELL COMPARTMENTp. 373
HANDLING AND STORAGE OF FUEL CELLSp. 373
REPAIR OF FUEL CELLSp. 375
HANDLING OF REPAIR MATERIALSp. 375
REPAIR PROCEDURES FOR GOODYEAR VITHANE FUEL CELLSp. 375
REPAIR LIMITATIONS OF FUEL CELLSp. 376
PATCH REPAIR (HEAT CURE METHOD.)p. 376
PATCH REPAIR (AIR CURE METHOD.)p. 379
DEFECT REPAIR OF FUEL CELLp. 379
TESTING FUEL CELLSp. 379
FLUSH FUEL CAP MAINTENANCEp. 380
LOCKING FUEL CAPp. 380
DISASSEMBLY OF LOCKING FUEL CAPp. 380
ASSEMBLY OF LOCKING FUEL CAPp. 381
INSPECTION OF FUEL SYSTEMp. 381
DISTRIBUTIONp. 383
FUEL VENT AND VAPOR RETURN SYSTEMSp. 384
FUEL SELECTOR VALVEp. 385
REMOVAL OF FUEL SELECTOR VALVEp. 385
DISASSEMBLY OF SELECTOR VALVEp. 385
CLEANING, INSPECTION AND REPAIR OF SELECTOR VALVEp. 385
ASSEMBLY OF SELECTOR VALVEp. 386
LEAK TEST OF SELECTOR VALVEp. 386
INSTALLATION OF FUEL SELECTOR VALVEp. 386
RIGGING OF SELECTOR VALVEp. 387
CLEANING THE FUEL SYSTEMp. 387
ELECTRIC FUEL PUMPp. 387
REMOVAL AND INSTALLATION OF ELECTRIC FUEL PUMPp. 387
AUXILIARY FUEL SYSTEM ADJUSTMENT.p. 387
AUXILIARY FUEL SYSTEM OPERATIONAL CHECKp. 388
FUEL FILTERSp. 390
REMOVAL OF FUEL FILTERp. 390
DISASSEMBLY OF FUEL FILTERp. 390
CLEANING, INSPECTION AND REPAIR OF FUEL FILTERp. 391
ASSEMBLY OF FUEL FILTERp. 391
INSTALLATION OF FUEL FILTERp. 391
INDICATINGp. 393
FUEL QUANTITY SENDER UNITSp. 393
FUEL QUANTITY SENDER GAUGE CHECK (INSTALLED) SENECA IIIp. 393
FUEL QUANTITY SENDER GAUGE CHECK (INSTALLED) SENECA IVp. 393
CHAPTER 29 – HYDRAULIC POWERp. 397
TABLE OF CONTENTSp. 398
GENERALp. 400
DESCRIPTIONp. 400
TROUBLESHOOTINGp. 404
MAINp. 414
HYDRAULIC PUMPp. 414
REMOVAL OF PRESTOLITE HYDRAULIC PUMPp. 414
DISASSEMBLY OF PRESTOLITE HYDRAULIC PUMPp. 414
CLEANING, INSPECTION AND REPAIRS OF PRESTOLITE HYDRAULIC PUMPp. 416
ASSEMBLY OF PRESTOLITE HYDRAULIC PUMPp. 416
TEST AND ADJUSTMENT OF PRESTOLITE HYDRAULIC PUMPp. 417
INSTALLATION OF PRESTOLITE HYDRAULIC PUMPp. 419
REMOVAL OF OILDYNE HYDRAULIC PUMPp. 420
FIELD SERVICE OF OILDYNE HYDRAULIC PUMPp. 420
DISASSEMBLY OF OILDYNE HYDRAULIC PUMP FROM BRACKETp. 420
DISASSEMBLY OF OILDYNE MOTOR ASSEMBLY FROM OILDYNE PUMP-ADAPTER ASSEMBLYp. 420
DISASSEMBLY OF OILDYNE RESERVOIR ASSEMBLY FROM OILDYNE PUMP-ADAPTER ASSEMBLYp. 420
ASSEMBLY OF RESERVOIR TO OILDYNE PUMP-ADAPTER ASSEMBLYp. 423
INSTALLATION OF MOTOR ASSEMBLY TO OILDYNE PUMP-ADAPTER ASSEMBLYp. 423
INSTALLATION OF PIPER BRACKET TO OILDYNE HYDRAULIC PUMP ASSEMBLYp. 423
INSTALLATION OF OILDYNE HYDRAULIC PUMPp. 423
LANDING GEAR FREE-FALL VALVE ASSEMBLYp. 424
INSPECTION AND REPAIR OF FREE-FALL VALVEp. 424
REMOVAL OF FREE-FALL VALVE ASSEMBLYp. 424
INSTALLATION OF FREE-FALL VALVE ASSEMBLY.p. 424
GEAR ACTUATING CYLINDERp. 425
REMOVAL OF NOSE GEAR ACTUATING CYLINDERp. 425
REMOVAL OF MAIN GEAR ACTUATING CYLINDERp. 425
DISASSEMBLY OF ACTUATING CYLINDERp. 426
CLEANING, INSPECTION AND REPAIR OF GEAR ACTUATING CYLINDERp. 426
ASSEMBLY OF GEAR ACTUATING CYLINDERp. 426
INSTALLATION OF NOSE GEAR ACTUATING CYLINDERp. 427
INSTALLATION OF MAIN GEAR ACTUATING CYLINDERp. 427
HYDRAULIC LINESp. 428
REMOVAL AND INSTALLATION OF HYDRAULIC LINESp. 428
TESTING HYDRAULIC SYSTEMp. 428
SERVICING HYDRAULIC PUMP/RESERVOIRp. 428
CHAPTER 30 – ICE & RAIN PROTECTIONp. 430
TABLE OF CONTENTSp. 431
GENERALp. 433
DESCRIPTION AND OPERATIONp. 433
AIRFOILSp. 439
TROUBLESHOOTINGp. 439
INSPECTIONp. 440
GROUND PROCEDUREp. 440
100 HOUR INSPECTIONp. 441
OPERATIONAL CHECKp. 442
ELECTRICAL TESTSp. 442
TESTING FOR PRESSURE LEAKSp. 443
COMPONENT MAINTENANCE AND REPLACEMENTp. 443
FILTERSp. 443
CONTROL VALVESp. 443
TIMERp. 445
PNEUMATIC BOOTSp. 445
REMOVAL OF BOOTSp. 445
REPAIR OF PNEUMATIC BOOTSp. 445
COLD REPAIRp. 446
VULCANIZED REPAIRSp. 449
INSTALLING PNEUMATIC BOOTSp. 449
PREPARATION OF LEADING EDGESp. 449
PREPARATION OF DEICER BOOTp. 449
MOUNTING BOOT ON LEADING EDGEp. 450
ADHESION TESTp. 452
CLEANING DEICER BOOTSp. 452
ICEX APPLICATIONp. 453
RESURFACING CONDUCTIVE CEMENTp. 453
FINAL TEST AND ADJUSTMENT OF PNEUMATIC SYSTEMp. 454
PITOT & STATICp. 457
WINDOWS & WINDSHIELDp. 459
HEATED WINDSHIELD PANELp. 459
REMOVAL AND INSTALLATION OF HEATED PANELp. 459
PROPELLERSp. 461
TROUBLESHOOTINGp. 461
USING THE AMMETERp. 469
HELPFUL TIPSp. 469
INSPECTIONp. 469
50 HOUR INSPECTIONp. 469
100 HOUR INSPECTIONp. 475
BRUSH ASSEMBLIESp. 477
BRUSH MODULE REPLACEMENTp. 477
ALIGNMENT OF NEW BRUSHESp. 479
BRUSH BLOCK ALIGNMENTp. 479
SLIP RINGSp. 480
ALIGNMENT OF SLIP RING ASSEMBLIESp. 480
REPLACEMENT OF SLIP RING ASSEMBLIESp. 480
DEICER BOOTSp. 481
RESISTANCE CHECK OF DEICER BOOTSp. 481
REPLACEMENTp. 481
REMOVAL OF BOOTSp. 481
BLADE PREPARATIONp. 482
CEMENT APPLICATIONp. 483
INSTALLATION OF DEICER AND REQUIRED MATERIALSp. 484
PREPARATION AND APPLICATION OF SEALERp. 484
WRINKLED DEICERSp. 485
ELECTRICAL CHECKp. 485
INSTALLATION OF DEICER WIRING HARNESS – TWO BLADED PROPELLERSp. 487
INSTALLATION OF DEICER WIRING HARNESS – THREE BLADED PROPELLERSp. 487
BALANCINGp. 487
FINAL ELECTRIC CHECKp. 487
OTHER COMPONENTSp. 490
TIMER TESTp. 490
DETECTIONp. 491
ICE DETECTION LIGHTp. 491
SERVICINGp. 491
REMOVALp. 492
INSTALLATIONp. 492
CHAPTER 32 – LANDING GEARp. 520
TABLE OF CONTENTSp. 521
GENERALp. 524
DESCRIPTIONp. 524
TROUBLESHOOTINGp. 525
MAIN GEAR & DOORSp. 530
DISASSEMBLY OF MAIN GEAR OLEOp. 530
CLEANING, INSPECTION AND REPAIR OF MAIN GEAR OLEOp. 530
REASSEMBLING MAIN GEAR OLEOp. 533
REMOVAL OF MAIN LANDING GEAR.p. 534
CLEANING, INSPECTION AND REPAIR OF MAIN LANDING GEAR.p. 537
INSTALLATION OF MAIN LANDING GEAR.p. 537
INSTALLATION OF MAIN LANDING GEAR.p. 538
INSTALLATION OF MAIN LANDING GEAR.p. 539
ALIGNMENT OF MAIN LANDING GEARp. 539
MAIN GEAR DOORSp. 539
REMOVAL OF MAIN GEAR DOOR ASSEMBLYp. 539
CLEANING, INSPECTION AND REPAIR OF MAIN GEAR DOOR ASSEMBLYp. 541
INSTALLATION OF MAIN GEAR DOOR ASSEMBLYp. 541
ADJUSTMENT OF MAIN GEAR DOOR ASSEMBLYp. 542
NOSE GEAR & DOORSp. 544
REMOVAL OF NOSE GEAR OLEO ASSEMBLY FROM TRUNNIONp. 544
DISASSEMBLY OF NOSE GEAR OLEOp. 544
CLEANING, INSPECTION AND REPAIR OF NOSE GEAR OLEOp. 544
ASSEMBLY OF NOSE GEAR OLEOp. 547
INSTALLATION OF NOSE GEAR OLEO ASSEMBLY IN TRUNNIONp. 547
CLEANING, INSPECTION AND REPAIR OF NOSE LANDING GEARp. 548
REMOVAL OF NOSE LANDING GEARp. 548
INSTALLATION AND RIGGING OF NOSE GEARp. 551
NOSE GEAR DRAG LINK INSPECTION AND ADJUSTMENTp. 554
ALIGNMENT OF NOSE LANDING GEARp. 554
NOSE GEAR DOORp. 555
REMOVAL OF NOSE GEAR DOOR ASSEMBLYp. 555
CLEANING, INSPECTION AND REPAIR OF NOSE GEAR DOOR ASSEMBLYp. 555
INSTALLATION OF NOSE GEAR DOOR ASSEMBLYp. 556
ADJUSTMENT OF NOSE GEAR DOORp. 556
WHEELS & BRAKESp. 558
WHEELSp. 558
NOSE WHEELp. 558
REMOVAL AND DISASSEMBLY OF NOSE WHEELp. 558
INSPECTION OF NOSE WHEEL ASSEMBLYp. 559
ASSEMBLY AND INSTALLATION OF NOSE WHEELp. 559
MAIN WHEELSp. 559
REMOVAL AND DISASSEMBLY OF MAIN WHEELp. 559
BEARING CUP REPLACEMENTp. 560
INSPECTION OF MAIN WHEEL ASSEMBLYp. 561
ASSEMBLY AND INSTALLATION OF MAIN WHEELp. 561
BRAKE SYSTEMp. 561
WHEEL BRAKE ASSEMBLYp. 561
REMOVAL AND DISMANTLING OF WHEEL BRAKE ASSEMBLYp. 561
CLEANING, INSPECTION AND REPAIR OF BRAKE ASSEMBLYp. 564
REBUILDING AND INSTALLATION OF WHEEL BRAKE ASSEMBLYp. 566
PARKING BRAKE VALVEp. 566
REMOVAL OF PARKING BRAKE VALVEp. 566
DISASSEMBLY OF PARKING BRAKE VALVEp. 566
CLEANING, INSPECTION AND REPAIR OF PARKING BRAKE VALVEp. 566
ASSEMBLY OF PARKING BRAKE VALVEp. 566
INSTALLATION OF PARKING BRAKE VALVEp. 567
BRAKE CYLINDER (TOE BRAKE)p. 567
REMOVAL OF BRAKE CYLINDERp. 567
DISASSEMBLY OF BRAKE CYLINDERp. 567
CLEANING, INSPECTION AND REPAIR OF BRAKE CYLINDERp. 569
ASSEMBLY OF BRAKE CYLINDERp. 569
INSTALLATION OF BRAKE CYLINDERp. 569
BRAKE BLEEDING PROCEDURE (GRAVITY)p. 569
BRAKE BLEEDING PROCEDURE (PRESSURE)p. 570
BRAKE SYSTEM LEAK CHECKp. 571
POSITION & WARNINGp. 572
LANDING GEAR LIMIT SWITCHESp. 572
ADJUSTMENT OF NOSE GEAR UP LIMIT SWITCHp. 572
ADJUSTMENT OF NOSE GEAR DOWN LIMIT SWITCHp. 572
ADJUSTMENT OF MAIN GEAR UP LIMIT SWITCHESp. 572
ADJUSTMENT OF MAIN GEAR DOWN LIMIT SWITCHp. 573
ADJUSTMENT OF MAIN GEAR SQUAT SWITCHESp. 573
GEAR WARNING THROTTLE SWITCHp. 574
ADJUSTMENT OF GEAR WARNING THROTTLE SWITCHp. 574
REPLACEMENT OF GEAR WARNING THROTTLE SWITCHp. 575
FUNCTIONAL TEST OF LANDING GEAR RETRACTION SYSTEMp. 575
CHAPTER 33 – LIGHTSp. 580
TABLE OF CONTENTSp. 581
GENERALp. 583
DESCRIPTION AND OPERATIONp. 583
FLIGHT COMPARTMENTp. 583
PASSENGER COMPARTMENTp. 583
CARGO AND SERVICE COMPARTMENTSp. 584
EXTERIOR LIGHTSp. 584
TROUBLESHOOTINGp. 584
FLIGHT COMPARTMENTp. 585
SENECA III OVERHEAD FLOOD AND OVERHEAD PANEL LIGHTSp. 585
MAINTENANCE TO SENECA III OVERHEAD FLOOD LIGHTSp. 585
MAINTENANCE OF SENECA III OVERHEAD PANEL LIGHTSp. 585
SENECA III INSTRUMENT AND PANEL LIGHTSp. 585
REMOVAL OF SENECA III DIMMER CONTROL ASSEMBLYp. 585
INSTALLATION OF SENECA III DIMMER CONTROL ASSEMBLYp. 585
SENECA IV DOME PANEL FLOOD/MAP LIGHTSp. 586
MAINTENANCE TO DOME PANEL FLOOD/MAP LIGHTSp. 586
TO REPLACE BULBp. 586
TO REPLACE SWITCH/RHEOSTATp. 586
SENECA IV INSTRUMENT POST LIGHTSp. 587
TO REPLACE BULBp. 587
TO REMOVE SOCKETp. 587
TO INSTALL SOCKETp. 587
SENECA IV SWITCH LIGHTSp. 587
TO REPLACE BULB(S)p. 587
TO REPLACE SWITCHp. 588
SENECA IV DIMMER CONTROLSp. 588
TO REPLACE DIMMER CONTROLp. 588
ANNUNCIATORp. 589
SENECA III – 14 VDCp. 589
SENECA III – 28 VDCp. 591
SENECA IVp. 592
TROUBLESHOOTING ANNUNCIATORp. 593
ANNUNCIATOR LIGHT TESTSp. 595
GLARESHIELD LIGHTS (SENECA III)p. 596
RIGHT AND LEFT SIDE LIGHTS (SENECA III)p. 597
REMOVAL OF LAMP RIGHT SIDE (LEFT TYPICAL) (SENECA III)p. 597
INSTALLATION OF LAMP RIGHT SIDE (LEFT TYPICAL) (SENECA III)p. 597
PASSENGER COMPARTMENTp. 599
COURTESY AND READING LIGHTSp. 599
MAINTENANCE OF COURTESY AND READING LIGHTSp. 600
CARGO & SERVICE COMPARTMENTSp. 601
REMOVAL AND INSTALLATION OF BAGGAGE LIGHT BULBp. 601
EXTERIORp. 603
NAVIGATION LIGHTSp. 603
REMOVAL OF WING NAVIGATION LIGHT BULBp. 603
INSTALLATION OF WING NAVIGATION LIGHTp. 603
ANTI-COLLISION STROBE LIGHTSp. 603
REMOVAL OF LAMP IN ANTI-COLLISION WING TIP STROBE LIGHTp. 603
INSTALLATION OF LAMP IN ANTI-COLLISION WING TIP STROBE LIGHTp. 603
REMOVAL OF LAMP IN VERTICAL STABILIZER ANTI-COLLISION LIGHTp. 603
INSTALLATION OF LAMP IN VERTICAL STABILIZER ANTI-COLLISION LIGHTp. 603
TROUBLESHOOTING PROCEDURE FOR ANTI-COLLISION AND WING TIP STROBE LIGHT SYSTEMSp. 606
RECOGNITION LIGHTSp. 607
REPLACEMENT OF RECOGNITION LIGHT LAMPp. 607
LANDING AND TAXI LIGHTSp. 608
REMOVAL OF LANDING AND TAXI LIGHTSp. 608
INSTALLATION OF LANDING AND TAXI LIGHTSp. 608
CHAPTER 34 – NAVIGATION & PITOT/STATICp. 611
TABLE OF CONTENTSp. 612
GENERALp. 614
DESCRIPTION AND OPERATIONp. 614
REMOVAL AND REPLACEMENT OF FACE MOUNTED INSTRUMENTS.p. 615
FLIGHT ENVIRONMENT DATA AND PITOT STATICp. 616
VERTICAL SPEED INDICATORp. 616
TROUBLESHOOTING VERTICAL SPEED INDICATORp. 616
SENSITIVE ALTIMETERp. 617
TROUBLESHOOTING ALTIMETERp. 617
RADAR ALTIMETERp. 619
REMOVAL AND INSTALLATION OF RADAR ALTIMETER INDICATORp. 619
REMOVAL OF KING KA131 ANTENNAp. 619
INSTALLATION OF KING KA131 ANTENNAp. 620
REMOVAL OF KING KRA-10-A RECEIVER/TRANSMITTER UNITp. 620
INSTALLATION OF KING KRA-10-A RECEIVER/TRANSMITTER UNITp. 620
REMOVAL OF KING KA-133 CONVERTERp. 620
INSTALLATION OF KING KA-133 CONVERTERp. 620
REMOVAL OF BONZER RADAR ALTIMETER ANTENNAp. 620
INSTALLATION OF BONZER RADAR ALTIMETER ANTENNAp. 620
REMOVAL OF BONZER RECEIVER/TRANSMITTER (R/T) UNITp. 622
INSTALLATION OF BONZER RECEIVER/TRANSMITTER (R/T) UNITp. 622
AIRSPEED INDICATORp. 622
TROUBLESHOOTING AIRSPEED INDICATORp. 622
OUTSIDE AIR TEMPERATURE GAUGE (OAT)p. 623
REMOVING AND INSTALLING OUTSIDE TEMPERATURE GAUGEp. 623
UNLIT INSTRUMENTSp. 623
ILLUMINATED INSTRUMENTS – SENECA IIIp. 623
ILLUMINATED INSTRUMENTS – SENECA IVp. 623
ATTITUDE AND DIRECTIONp. 624
MAINTENANCE OF GYRO INSTRUMENTS – GENERALp. 624
GYRO FITTING INSTALLATION PROCEDURES (EDO-AIRE)p. 624
ATTITUDE DEVIATION INDICATORS (ADI) – (GYRO HORIZON)p. 624
TROUBLESHOOTING ATTITUDE DEVIATION INDICATORp. 625
AIR DRIVEN HEADING INDICATOR (DIRECTIONAL GYRO)p. 626
TROUBLESHOOTING HEADING (DIRECTIONAL GYRO) INDICATORp. 626
HORIZONTAL SITUATION INDICATOR (HSI)p. 627
MAGNETIC COMPASSp. 627
TROUBLESHOOTING MAGNETIC COMPASSp. 627
ADJUSTMENT OF MAGNETIC COMPASSp. 628
TURN INDICATORp. 629
TROUBLESHOOTING TURN INDICATORp. 629
TURN AND BANK INDICATORp. 613
CHAPTER 35 – OXYGENp. 632
TABLE OF CONTENTSp. 633
GENERALp. 635
DESCRIPTION AND OPERATIONp. 635
TROUBLESHOOTING OXYGEN SYSTEMp. 638
CREW/PASSENGER SYSTEMSp. 639
FIXED OXYGEN SYSTEMp. 639
INSPECTION AND MAINTENANCEp. 639
CLEANING AND PURGING OF OXYGEN SYSTEM COMPONENTS.p. 643
SWAGELOC FITTING INSTALLATION.p. 644
APPLICATION OF TEFLON TAPE THREAD SEALANT.p. 646
LEAK TESTS.p. 646
OXYGEN SYSTEM COMPONENT HANDLINGp. 647
REMOVAL OF OXYGEN CYLINDER (S/N’ 34-8133001 THRU 34-8333129, 34-8433003 THRU 34-8433009,34-843011,34-8433014 THRU 34-8433024)p. 647
REMOVAL OF OXYGEN CYLINDER (SENECA III MODELS, S/N’S 34-8433001, 34-8433002, 34-8433010, 34-8433012, 34-8433013, 34-8433025 Ap. 647
REMOVAL OF RECHARGE VALVE ( S/N’S 34-8133001 THRU 34-8333129, 34-8433003 THRU 34-8433009, 34-8433011, 34-8433014 THRU 34-p. 649
REMOVAL OF RECHARGE VALVE (SENECA III MODELS, S/N’S 34-8433001, 34-8433002, 34-8433010, 34 -8433012, 34-8433013,p. 650
INSTALLATION OF RECHARGE VALVE (34-8133001 THRU 34-8333129, 34-8433003 THRU 3 4 -8433009, 34-8433011, 34-8433014 THRUp. 651
INSTALLATION OF RECHARGE VALVE SENECA III MODELS, S/N’S 34-8433001, 34-8433002, 34-8433010, 34 -8433012, 34-8p. 652
INSTALLATION OF OXYGEN CYLINDER (34-8133001 THRU 34-8333129, 34-8433003 THRU 34- 8433009, 34-8433011, 34-8433014 THRU 34-8433024)p. 652
INSTALLATION OF OXYGEN CYLINDER (SENECA III MODELS, S/N’S 34-8433001, 34-8433002, 34-8433010, 34-8433012, 34-8433013,p. 652
REMOVAL AND INSTALLATION OF PRESSURE GAUGE (SENECA III MODELS 34-8133001 THRU 3 4 -8 3 3 3 1 2 9 , 34-8433003 THRU 34-p. 653
REMOVAL AND INSTALLATION OF PRESSURE GAUGE (SENECA III MODELS, S/N’S 34-8433001, 34-8433002, 34-8433010, 34-8433012,p. 654
REMOVAL AND INSTALLATION OF PRESSURE GAUGE SENECA IV MODELS, S/N’S 3448038 AND UP)p. 655
REMOVAL OF OUTLETS (SENECA III MODELS 34-8133001 THRU 34-8333129, 34-8433003 THRU 34-8433009, 34-8433011, 34-8433014p. 656
REMOVAL OF OUTLETS (SENECA III MODELS, S/N’S 34-8433001, 34-8433002, 34 -8433010, 34-8433012, 34-8433013, 34-8433p. 656
INSTALLATION OF OUTLETS (SENECA III MODELS 34-8133001 THRU 34-8333129, 34-8433003 THRU 34-8433009, 34-8433011, 34-8p. 656
INSTALLATION OF OUTLETS (SENECA III MODELS, S/N’S 34-8433001, 34-8433002, 34-8433010, 34-8433012, 34-8433013p. 656
REMOVAL AND INSTALLATION OF OXYGEN ON/OFF CONTROL (SENECA III MODELS 34-8133001 THRU 34-8333129, 34-8433003p. 657
REMOVAL AND INSTALLATION OF OXYGEN ON/OFF CONTROL (SENECA III MODELS, S/N’S 34-8433001, 34-8433002, 3 4-8433010, 34-p. 657
REMOVAL AND INSTALLATION OF OXYGEN ON/OFF CONTROL (SENECA IV MODELS, S/N’S 3448038 AND UP)p. 658
REFILLING OXYGEN SYSTEMp. 659
PORTABLE OXYGEN SYSTEM (SENECA III MODELS ONLY)p. 661
REMOVAL OF OXYGEN UNIT(S)p. 661
INSPECTION AND OVERHAUL TIMEp. 661
TESTING FOR LEAKSp. 661
MAINTENANCEp. 662
REMOVAL OF OUTLETSp. 662
INSTALLATION OF OUTLETSp. 662
PURGING OXYGEN SYSTEMSp. 663
CLEANING OF FACE MASKSp. 663
CHAPTER 37 – VACUUMp. 665
TABLE OF CONTENTSp. 666
GENERALp. 667
DESCRIPTION AND OPERATIONp. 667
TROUBLESHOOTINGp. 667
DISTRIBUTIONp. 674
VACUUM SYSTEM AND GYRO PRESSURE SERVICE TIPSp. 674
VACUUM GAUGEp. 676
REMOVAL AND INSTALLATION OF FACE MOUNTED INSTRUMENTSp. 676
VACUUM REGULATOR VALVEp. 677
ADJUSTMENTS OF VACUUM REGULATOR VALVEp. 677
AIR PUMPp. 677
REMOVAL AND REPLACEMENTp. 677
CHAPTER 39 – ELECTRICAL/ELECTRONIC PANELS & MULTIPURPOSE PARTSp. 679
TABLE OF CONTENTSp. 680
GENERALp. 681
INSTRUMENTS & CONTROL PANELSp. 682
REMOVAL OF FACE MOUNTED INSTRUMENTSp. 682
REMOVAL AND REPLACEMENT OF CLUSTER MOUNTED INSTRUMENTS (SENECA III MODELS)p. 682
CLOCKp. 682
CONTROL WHEEL MOUNTED CLOCK (OPTIONAL)p. 682
REMOVAL AND INSTALLATION OF CONTROL WHEEL MOUNTED CLOCKp. 682
MULTIPURPOSE ELECTRICAL PARTSp. 685
ELECTRICAL SWITCHESp. 685
CIRCUIT BREAKERSp. 685
CHAPTER 51 – STRUCTURESp. 692
TABLE OF CONTENTSp. 693
GENERALp. 694
DESCRIPTIONp. 694
STRUCTURAL REPAIRSp. 696
FIBERGLASS REPAIRSp. 696
FIBERGLASS TOUCH-UP AND SURFACE REPAIRSp. 696
FIBERGLASS FRACTURE AND PATCH REPAIRSp. 699
THERMOPLASTIC REPAIRSp. 700
SAFETY WALK REPAIRp. 708
SURFACE PREPARATIONp. 708
PRODUCT LISTING FOR LIQUID SAFETY COMPOUNDp. 708
APPLICATION OF LIQUID SAFETY WALK COMPOUNDp. 708
PRESSURE SENSITIVE SAFETY WALK.p. 708
SURFACE PREPARATION FOR PRESSURE SENSITIVE SAFETY WALK.p. 708
APPLICATION OF PRESSURE SENSITIVE SAFETY WALK.p. 709
CHAPTER 52 – DOORSp. 712
TABLE OF CONTENTSp. 713
GENERALp. 714
REMOVAL AND INSTALLATION OF DOOR SNUBBERSp. 714
PASSENGER/CREWp. 720
REMOVAL OF DOORp. 720
INSTALLATION OF DOORp. 720
ADJUSTMENT OF DOORp. 720
REMOVAL OF DOOR LATCH MECHANISMp. 720
INSTALLATION OF DOOR LATCH MECHANISMp. 720
ADJUSTMENT OF DOOR LATCH MECHANISMp. 720
REMOVAL OF DOOR LOCK ASSEMBLYp. 720
INSTALLATION OF DOOR LOCK ASSEMBLYp. 720
REMOVAL OF DOOR SAFETY LATCHp. 721
INSTALLATION OF DOOR SAFETY LATCHp. 721
ADJUSTMENT OF DOOR SAFETY LATCHp. 721
CARGOp. 722
REMOVAL OF BAGGAGE DOORp. 722
INSTALLATION OF BAGGAGE DOORp. 722
REMOVAL OF BAGGAGE DOOR LOCK ASSEMBLYp. 722
INSTALLATION OF BAGGAGE DOOR LOCK ASSEMBLYp. 722
REMOVAL OF BAGGAGE DOOR HINGEp. 722
INSTALLATION OF BAGGAGE DOOR HINGEp. 722
CHAPTER 55 – STABILIZERSp. 724
TABLE OF CONTENTSp. 725
GENERALp. 726
CHECKING CONTROL SURFACES FREE PLAYp. 726
STABILATORp. 730
REMOVAL OF STABILATORp. 730
BALANCING EQUIPMENTp. 731
BALANCING STABILATORp. 731
INSTALLATION OF STABILATORp. 732
STABILATOR TRIM TABp. 732
REMOVAL OF STABILATOR TRIM TABp. 732
INSTALLATION OF STABILATOR TRIM TABp. 732
VERTICAL STABILIZERp. 734
REMOVAL OF VERTICAL FINp. 734
INSTALLATION OF VERTICAL FINp. 734
RUDDERp. 735
REMOVAL OF RUDDERp. 735
INSTALLATION OF RUDDERp. 735
RUDDER TRIM TABp. 735
REMOVAL OF RUDDER TRIM TABp. 735
INSTALLATION OF RUDDER TRIM TABp. 736
BALANCING RUDDERp. 736
CHAPTER 56 – WINDOWSp. 739
TABLE OF CONTENTSp. 740
FLIGHT COMPARTMENTp. 741
REMOVAL OF WINDSHIELDp. 741
INSTALLATION OF WINDSHIELDp. 741
CABINp. 743
REMOVAL OF SIDE WINDOWSp. 743
INSTALLATION OF SIDE WINDOWSp. 743
INSTALLATION OF CABIN DOOR WINDOWSp. 743
CHAPTER 57 – WINGSp. 747
TABLE OF CONTENTSp. 748
GENERALp. 749
DESCRIPTIONp. 749
AUXILIARY STRUCTUREp. 750
WING TIPp. 750
REMOVAL OF WING TIPp. 750
INSTALLATION OF WING TIPp. 750
REPAIR OF WING TIPp. 750
ATTACH FITTINGp. 751
WING TO FUSELAGE ATTACH FITTINGSp. 751
REMOVAL OF WINGp. 751
INSTALLATION OF WINGp. 754
FLIGHT SURFACESp. 757
AILERONp. 757
REMOVAL OF AILERONp. 757
INSTALLATION OF AILERON.p. 757
CHECKING AILERON FREE PLAYp. 757
BALANCING AILERONp. 760
WING FLAPp. 761
REMOVAL OF WING FLAPp. 761
INSTALLATION OF WING FLAPp. 761
CHAPTER 61 – PROPELLERp. 788
TABLE OF CONTENTSp. 789
GENERALp. 791
DESCRIPTIONp. 791
PROPELLER ASSEMBLYp. 793
MAINTENANCE OF PROPELLERp. 793
REMOVAL OF PROPELLERp. 793
CLEANING, INSPECTION AND REPAIR OF PROPELLERp. 794
INSTALLATION OF PROPELLERp. 795
CHECKING PROPELLER BLADE TRACKp. 798
CONTROLLINGp. 801
PROPELLER GOVERNORp. 801
REMOVAL OF PROPELLER GOVERNORp. 801
INSTALLATION OF PROPELLER GOVERNORp. 801
RIGGING AND ADJUSTMENT OF PROPELLER GOVERNORp. 801
ENGINE SYNCHROPHASER (WITH PULSE GENERATOR) (S/N 34-8133002 TO 34-81331972 INCL)p. 802
SYSTEM OPERATING PROCEDUREp. 802
SYSTEM CHECK AND ADJUSTMENTp. 804
GROUND CHECKSp. 804
FLIGHT CHECKp. 804
COMPUTERp. 805
REMOVAL OF COMPUTER ASSEMBLYp. 805
INSTALLATION OF COMPUTER ASSEMBLYp. 805
PULSE GENERATORp. 805
REMOVAL OF PULSE GENERATORp. 805
INSTALLATION OF PULSE GENERATORp. 805
TIMING OF PULSE GENERATOR (BOTH ENGINES)p. 806
ENGINE SYNCHROPHASER (MAGNETIC PICKUP) (S/N 34-8133001, 34-8133173 THROUGH 34-8633031, 3433001 AND UP, AND 3448001 AND UP)p. 807
SYSTEM OPERATING PROCEDUREp. 807
TEST PROCEDUREp. 807
PROP-SYNCH SWITCHp. 808
REMOVAL AND INSTALLATION OF PROP-SYNCH SWITCHp. 808
MAGNETIC PICKUPp. 808
REMOVAL AND INSTALLATION OF MAGNETIC PICKUPp. 808
PROPELLER UNFEATHERING ACCUMULATOR SYSTEMp. 813
ACCUMULATOR SERVICEp. 813
CHAPTER 70 – STANDARD PRACTICES ENGINESp. 815
TABLE OF CONTENTSp. 816
STANDARD PRACTICES – ENGINEp. 817
CHAPTER 71 – POWERPLANTp. 819
TABLE OF CONTENTSp. 820
GENERALp. 821
DESCRIPTIONp. 821
TROUBLESHOOTINGp. 822
COWLINGp. 829
REMOVAL OF ENGINE COWLINGp. 829
CLEANING, INSPECTION AND REPAIR OF ENGINE COWLINGp. 829
INSTALLATION OF ENGINE COWLINGp. 830
MOUNTSp. 831
REPLACEMENT OF ENGINE SHOCK MOUNTSp. 831
ENGINEp. 831
REMOVAL OF ENGINEp. 831
INSTALLATION OF ENGINEp. 833
AIR INTAKESp. 835
INDUCTION SYSTEM AIR FILTERp. 835
REMOVAL OF AIR FILTERp. 835
CLEANING INDUCTION AIR FILTERp. 835
INSTALLATION OF AIR FILTERp. 835
ALTERNATE AIR DOORp. 836
ENGINE COWL FLAPSp. 836
OPERATION AND ADJUSTMENT OF COWL FLAPSp. 836
CHAPTER 73 – ENGINE FUEL SYSTEMp. 839
TABLE OF CONTENTSp. 840
GENERALp. 841
DESCRIPTIONp. 841
TROUBLESHOOTINGp. 841
DISTRIBUTIONp. 843
FUEL INJECTION SYSTEM MAINTENANCEp. 843
FUEL INJECTOR NOZZLE ASSEMBLYp. 843
REMOVAL OF FUEL INJECTOR NOZZLESp. 843
CLEANING AND INSPECTION OF FUEL INJECTOR NOZZLES.p. 844
INSTALLATION OF FUEL INJECTOR NOZZLESp. 844
INDICATINGp. 845
DUAL FUEL FLOW GAUGEp. 845
CHAPTER 74 – IGNITIONp. 847
TABLE OF CONTENTSp. 848
GENERALp. 849
ELECTRICAL POWER SUPPLYp. 851
INSPECTION OF MAGNETOSp. 851
REMOVAL OF MAGNETOSp. 853
MAGNETO INSTALLATION AND TIMING PROCEDURE (MAGNETO TO ENGINE)p. 855
DISTRIBUTIONp. 859
HARNESS ASSEMBLYp. 859
INSPECTION OF HARNESSp. 859
REMOVAL OF HARNESSp. 860
MAINTENANCE OF HARNESSp. 860
INSTALLATION OF HARNESSp. 860
SPARK PLUGSp. 860
REMOVAL OF SPARK PLUGSp. 860
INSPECTION AND CLEANING OF SPARK PLUGSp. 862
INSTALLATION OF SPARK PLUGSp. 863
CHAPTER 76 – ENGINE CONTROLSp. 865
TABLE OF CONTENTSp. 866
GENERALp. 867
POWER CONTROLp. 868
RIGGING OF THROTTLE CONTROLSp. 868
RIGGING OF PROPELLER CONTROLSp. 868
RIGGING OF MIXTURE CONTROLSp. 868
ENGINE SETUP PROCEDURESp. 868
LEAK CHECK – GAUGE LINESp. 870
EXHAUST BYPASS CHECKp. 870
IDLE PERFORMANCE CHECKp. 871
CHECK AND ADJUSTMENT OF IDLE FUEL PRESSUREp. 872
CHECK AND ADJUSTMENT OF IDLE MIXTURE.p. 872
CHECK AND ADJUSTMENT OF IDLE SPEEDp. 873
CHECK AND ADJUSTMENT FOR FULL POWER PERFORMANCEp. 873
CHECKING FUEL SYSTEM MATCHp. 876
POST SETUP PROCEDURESp. 876
FLIGHT TEST PROCEDURESp. 876
CHAPTER 77 – ENGINE INDICATINGp. 880
TABLE OF CONTENTSp. 881
GENERALp. 882
ENGINE INSTRUMENT LINES INSTALLATIONp. 882
POWERp. 884
MANIFOLD PRESSURE GAUGE SYSTEMp. 884
ELECTRIC TACHOMETER INSTALLATIONp. 884
REMOVAL AND INSTALLATION OF TACHOMETERp. 885
REMOVAL AND INSTALLATION OF TACHOMETER GENERATORp. 885
TEMPERATUREp. 888
EXHAUST GAS TEMPERATURE GAUGEp. 888
REMOVAL OF EGT PROBES AND GAUGEp. 888
CLEANING AND INSPECTIONp. 888
INSTALLATION OF EGT PROBES AND GAUGEp. 888
CYLINDER HEAD TEMPERATURE GAUGEp. 889
CHAPTER 79 – OILp. 892
TABLE OF CONTENTSp. 893
GENERALp. 894
DISTRIBUTIONp. 895
OIL FILTER REPLACEMENTp. 895
INDICATINGp. 897
ENGINE OIL PRESSUREp. 897
TROUBLESHOOTING OIL PRESSURE GAUGESp. 897
ENGINE OIL TEMPERATUREp. 897
TROUBLESHOOTING OIL TEMPERATURE GAUGESp. 897
CHAPTER 80 – STARTINGp. 901
TABLE OF CONTENTSp. 902
GENERALp. 903
DESCRIPTION AND OPERATIONp. 903
TROUBLESHOOTINGp. 903
CRANKINGp. 907
MAINTENANCE OF SYSTEMp. 907
OVERHAUL OF STARTING MOTORp. 909
REMOVAL OF STARTING MOTORp. 909
STARTING MOTOR SERVICE TEST SPECIFICATIONSp. 909
CHAPTER 81 – TURBINESp. 911
TABLE OF CONTENTSp. 912
GENERALp. 913
DESCRIPTION AND OPERATIONp. 913
TROUBLESHOOTINGp. 913
TURBOCHARGER NOMENCLATUREp. 914
TURBOCHARGERp. 917
REMOVAL OF TURBOCHARGERp. 917
ROUTINE TURBOCHARGER MAINTENANCEp. 917
PERIODIC INSPECTIONp. 917
MAJOR INSPECTION AND CLEANINGp. 917
INSTALLATION OF TURBOCHARGERp. 920
ADJUSTMENT OF TURBOCHARGERp. 921
OVERBOOST VALVEp. 921
REMOVAL OF OVERBOOST VALVEp. 921
INSTALLATION OF OVERBOOST VALVEp. 921
CHAPTER 91 – CHARTS & WIRING DIAGRAMSp. 949
TABLE OF CONTENTSp. 950
TORQUE REQUIREMENTSp. 951
RECOMMENDED TORQUE VALUESp. 952
FLARE FITTING TORQUESp. 954
CONVERSION TABLESp. 955
DECIMAL/MILLIMETER EQUIVALENTS OF DRILL SIZESp. 960
LIST OF CONSUMABLE MATERIALSp. 961
ELECTRICAL WIRE CODINGp. 966
ELECTRICAL SYMBOLSp. 967
WIRING DIAGRAM INDEX GUIDEp. 971
CHAPTER 95 – SPECIAL EQUIPMENTp. 1073
TABLE OF CONTENTSp. 1074
CONTROL SURFACE BALANCING TOOLp. 1075
TIRE BALANCE BUILDING INSTRUCTIONSp. 1076
AILERON BELLCRANK RIGGING TOOLp. 1077
AILERON AND FLAP RIGGING TOOLp. 1077
STABILATOR RIGGING TOOLp. 1078
RUDDER RIGGING TOOLp. 1079
HEATER PLUG GAP ADJUSTMENT TOOLp. 1080
FABRICATED TOOL FOR BAGGAGE DOOR LOCKp. 1081

This manual provides all the necessary instructions for complete airframe and powerplant maintenance, from routine servicing to complex component replacement. It details critical rigging procedures for flight controls, landing gear adjustments, engine setup, and troubleshooting of all major systems. The official procedures and specifications included are essential for maintaining the aircraft’s performance, safety, and value.

Why This Manual is Essential

This is the Piper PA-34-220T Seneca III and Seneca IV Airplane Maintenance Manual that you would find in a professional maintenance shop. It is the definitive guide for performing correct and safe maintenance on the Seneca. It contains the manufacturer’s engineering specifications, tolerances, and special service instructions that aftermarket manuals often lack. Using this manual helps ensure that maintenance is performed to the highest standard, which is critical for an aircraft of this complexity.

Instant Download and Access

After payment, you will receive an instant download of this Piper PA-34-220T Seneca III and Seneca IV Airplane Maintenance Manual PDF. It is a digital download, so there are no shipping costs or delays. The PDF format is easily viewable on any computer, tablet, or smartphone, and can be printed for use in the hangar or workshop. Secure your copy today and have the complete factory maintenance knowledge at your fingertips.

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