Schramm T450WS-EXP Parts Manual 2011 – Serial J111-0101 PDF Download

Description

Schramm T450WS-EXP Parts Manual – Serial J111-0101 (2011)

This is the complete illustrated parts book for the Schramm T450WS-EXP series drill rig, published in 2011 and issued specifically for rig serial J111-0101. Because each T450WS-EXP was custom-built to order, this manual was compiled for a known machine configuration – the appendix includes the Rig Build Components list and Detailed Rig Specifications for this exact build. It is the reference a parts counter, shop foreman, or field technician uses to identify and order the right component the first time.

File Details

• Manual type: Illustrated Parts Manual (Parts Book)
• Brand: Schramm, Inc. – West Chester, Pennsylvania, USA
• Model: T450WS-EXP
• Serial number: J111-0101
• Publication year: 2011
• Language: English
• Page count: 230 pages
• File format: PDF
• Document structure: Chapter 1 Rig, Chapter 2 Mast, Chapter 3 Carrier, plus Appendix A-G

Chapters and Sections Covered

• Chapter 1 – Rig
  • Compressor and compressor clutch linkage
  • Air-control, air cleaner, air-oil tank
  • Tool lubricator piston pump
  • Water injection and foam injection
  • Outriggers (front and dual front outboard)
  • Gearboxes and hydraulic pumps
  • Variable speed cooling fan and heat exchanger
  • Hydraulic tank, fuel tank, air-oil tank
  • Control panel, control panel reference information
  • Engine control panel, engine (C15 / 3406C references)
  • Circuit breaker panel, battery box, junction box
  • Deck extension, full side walkways, toolbox, junk box
  • Pipe racks, pipe handling controls, mud pumps, mud pit
  • Cyclone, swing arm mounted dust collector
  • Rotation torque limiters, dual; slow feed drill-up valve and circuit
  • Rotary free-standing splitter, 3-tier splitter
• Chapter 2 – Mast
  • Mast structure, sliding angle (45 degree) and slabback
  • Top head – single motor, dual motor, sliding
  • Rotation gearbox, gearbox lock blocks, pinions and drive shaft
  • Feed cylinder, traverse cylinder, mast tilt cylinders
  • Chains – 25 ft and 28-1/2 ft travel masts, connectors, idler sprockets
  • Jib booms (hydraulic exploration) and jib boom rotate/extend circuit
  • Side inlet swivel
  • Pipe spinner arm style, breakout wrench
  • Lazy Susans / carousels – 8-pipe, 10-pipe, 12-pipe, 15-pipe, large capacity 20/25 ft
  • Slip holding, slipbox, hydraulic tables
  • Sling drill pipe, subs, stabilizer support bars
  • Winches – sandline, survey line, 10K, 15K SAM
  • Mini lube system
• Chapter 3 – Carrier
  • Carrier-mounted equipment and truck interface components
• Appendix
  • Rig Build Components (A-1)
  • Detailed Rig Specifications (B-1)
  • Hoses (C-1)
  • Filters (D-1)
  • Decals (E-1)
  • Nameplates (F-1)
  • Carrier OEM Specifications and Book Reference (G-1)
  • Wiring and hydraulic diagrams

What makes this particular parts book useful is that it does not stop at an exploded view and a part number. Every major assembly – the Sullair compressor clutch, the Funk triple pump drive gearbox, the Rexroth piston pumps, the rotation gearbox, the outrigger cylinders, the feed and mast tilt cylinders, the winches, the carousels – is broken down to individual components with available service kits and repair kits listed beside them. The appendix then ties those assemblies back to the specific options that were built onto this rig, so a buyer can confirm at a glance whether a given circuit, pump, or attachment applies to serial J111-0101.

What This Parts Manual Helps You Do

Identifying the correct replacement part on a T450WS-EXP is not a matter of matching a generic description – the rig was built in multiple configurations, and part numbers change depending on whether a given option was installed. This manual removes the guesswork. Whether you are replacing a failed clutch disc on the Sullair 900/350 compressor, resealing a 4.00 x 2.00 x 41.00 outrigger cylinder, sourcing the correct lever kit for a control valve section, tracking down a hydraulic hose by dash size, end fitting, and length, or ordering a carousel pipe holder plate for the 12-pipe lazy susan, the exploded view and its accompanying table give you the part number and quantity in one place.

It is equally valuable for planning rather than just reacting. The service-kit listings let a shop assemble a rebuild kit ahead of a scheduled job instead of chasing individual seals. The hose appendix lists hydraulic hose part numbers with diameter, end style, and length, which shortens the process of building or ordering a replacement line. The filter and decal appendices make it practical to keep a rig correctly labeled and correctly serviced between overhauls.

Why Correct Part Numbers Matter on This Rig

A T450WS-EXP carries a Caterpillar deck engine driving both the hydraulic pumps and a Sullair two-stage oil-flooded rotary screw compressor, and the truck itself is a separate OEM chassis with its own drivetrain. Fitting the wrong clutch component, cylinder seal kit, or hydraulic valve section does more than waste a parts order – it can take a rig out of service for a second repair window. This parts book keeps the deck side of the machine properly separated from the carrier side, and flags the specific serial-numbered components (Funk pump drive gearbox, air/oil receiver, PLC, compressor) in the OEM reference section so the correct manufacturer’s documentation can be pulled alongside.

Component serial numbers recorded in this manual for serial J111-0101 include the deck engine 3ER110011, compressor 200901150049, air/oil tank 109138, PLC G111-0101, and Funk pump drive gearbox YZD283C132860 (P/N 1040-0058). Rotation gearbox is Schramm S/N J111-0101, P/N 0870-0141.

Delivery

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The Schramm T450WS-EXP Parts Manual is delivered as an instant PDF download – no shipping, no waiting on a printed binder. It opens on any laptop, tablet, or phone in the shop or on the drill site, and individual pages can be printed and taken to the machine. Keep a copy on the service truck and another in the office so the right part number is always within reach.