STILL EXV 14 16 20 / EXV-SF / EXP Electric Stacker Spare Parts Catalogue 45758069000 – PDF Download

Description

STILL EXV / EXV-SF / EXP Spare Parts Catalogue – Document 45758069000

This is the complete STILL spare parts catalogue covering the EXV 14 (i), EXV-SF14 (i), EXV 16 (i), EXV-SF16 (i), EXV 20 (i), EXV-SF20 (i), EXP 14, EXP 16 and EXP 20 electric stackers. It is the parts identification document used to look up every serviceable component on these trucks, with each part listed against its STILL part number, quantity and validity by model and battery configuration.

Whether you are ordering a replacement traction motor, rebuilding a transmission, replacing mast chains or chasing a hydraulic valve, this catalogue gives you the exact part number so you order once and order correctly. The 359-page document is structured by assembly, so you can jump straight to the system you are working on – from the steering column to the brake, from the chassis to the mast cylinders.

File Details

• Manual type: Spare Parts Catalogue (Ersatzteilliste / Catalogue de pièces détachées / Catalogo parti di ricambio / Catálogo de recambio)
• Brand: STILL
• Document number: 45758069000
• Models covered: EXV 14 (i), EXV-SF14 (i), EXV 16 (i), EXV-SF16 (i), EXV 20 (i), EXV-SF20 (i), EXP 14, EXP 16, EXP 20
• Language: English (cover in DE / EN / FR / IT / ES)
• Page count: 359
• File format: PDF
• Date on document: 07.10.2015

Chapters Covered

• Product Information
• Electric Motors
• Transmission
• Carriage
• Drivers Place
• Steering Column
• Wheels
• Braking System
• Control Unit + Key Switch
• Electr. Installation
• Basic Hydraulics
• Hydraulic Operating System
• Lift System 14 / 16 Q.li
• Mast 20 Q.li
• Special Equipment
• Narrow Aisle Trucks
• Other Accessories

Drive Motor and Transmission

The traction motor section breaks down the complete drive motor assembly – rotor, stator, sensor, gear, grooved ball bearing, plate, temperature sensor, cable grommet and all retaining hardware – each with its part number and quantity. The transmission chapter covers the gear assembly, shaft, gear, conical ring gear, tapered roller bearings, housing, cover, hub, taper sleeve, shim rings and radial seal rings, with exploded views on pages 11 and 15 that let you see exactly how the drive train stacks together.

Chassis, Body and Driver’s Area

Chassis assemblies are listed in variants for 2PzS 560, 2PzS 680, 3PzS 560 and 3PzS 680 battery configurations, with separate sections for upright battery extraction and lateral battery extraction. You will find chassis supports, guard plates, threaded pins, spacers, fork arm assemblies and fenders. The driver’s place chapter covers the platform assembly, gas spring, rubber mats, bellows, bearings and bolts, while the bonnet and battery hood sections list hinges, trunnions, torsion springs, clamping pieces, handles and battery locks for 2PzS, 3PzS and 4PzS batteries.

Steering, Wheels and Braking

The steering column chapter covers the steering unit assembly, cowling, potentiometer, wiring harness, tiller arm and steering gearbox for both EXV/EXP and EXV-SF variants. The wheel chapter lists drive wheels (polyurethane and solid rubber, standard and treaded), wheel nuts, castor wheels, double castor wheels, load castors, roller assemblies and bearing flanges. The braking system section includes the electromagnetic brake with its intermediate plate and related components.

Electrical System and Controls

This chapter covers the control unit and key switch with ignition and starting switch, hood, wiring harness and optional display unit. The electrical installation chapter details the output module assembly, contactors, fuses, cable guides, main harnesses for EXV/EXP and EXV-SF, battery cables (DIN 160A and SBE 160A), basic lift and lift limiter, rectifier, speed limiters, block sensor system and soft landing components. You will also find the tiller arm head assemblies, controllers, push buttons, wings, springs and microswitches for standard and cold store equipment.

Hydraulics and Lift System

The hydraulic unit chapters are separated into EXV (SF) without basic lift, EXV (SF) with basic lift and EXP variants. They list the engine, filter assembly, pressure reducing valve, non-return valves, throttle valves, solenoid coils, gear pump, oil tank, suction filters and pipe lines. The lift system sections cover telescopic masts, hydraulic masts (NiHo) and hydraulic masts (Triplex), with detailed breakdowns of lift cylinders, lateral cylinders, leaf chains, chain anchors, support rollers, shim rings, guide rings and protective devices. Mast heights range from H3=1844 up to H3=5466, with the correct chains and cylinders listed for each.

Fork Carriage and Load Handling

The fork carriage and load supporting grid chapters cover carriage assemblies for telescopic, NiHo and Triplex masts in B5=560 and B5=680 widths, with fork lengths of 950 mm and 1150 mm and fork thicknesses of 55 mm and 75 mm. Load backrests, fork carriage rails, support rollers, cotter pins and chain anchors are all listed. EXP 14-16 and EXP 20 variants have their own dedicated carriage sections.

Special Equipment, Narrow Aisle Trucks and Accessories

The special equipment section covers battery accessories, battery extension cables, battery extraction carriages (including the optional TROG 67 version), load supporting grids, paper carriers, MMS dataterminals, FleetManager TDU keypad/RFID dual reader, crash sensors, GPRS modules and documentation. Decals and adhesive sections list capacity rating plates, lift height scales for telescopic, NiHo and Triplex masts, warning labels and model stickers. The other accessories chapter rounds out the catalogue with additional equipment not covered in the main assembly groups.

Why This STILL Parts Catalogue Matters

Ordering the wrong part on a warehouse truck costs time, money and downtime. This catalogue removes the guesswork by tying every component to an exact part number and to the specific EXV, EXV-SF or EXP model and battery configuration it fits. The exploded diagrams make it possible to identify a part visually even when the old one is worn beyond recognition, and the validity columns tell you immediately whether a part fits a 14, 16 or 20 Q.li truck with 2PzS, 3PzS or 4PzS batteries.

For workshops maintaining mixed fleets, this is the single reference that covers upright and lateral battery extraction, standard and cold store equipment, telescopic, NiHo and Triplex masts, and all the optional systems that appear on these machines. It is the difference between a repair that runs smoothly and one that stalls waiting for a return.

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Instant PDF Delivery

The STILL EXV / EXV-SF / EXP spare parts catalogue 45758069000 is delivered as an instant PDF download – no shipping, no waiting for a disc. You can open it on a laptop, tablet or phone in the workshop, search the part numbers you need, and print the pages that matter for the job at hand. Keep it on your service computer, share it with your parts department, and stop relying on memory or guesswork when a truck comes in for repair.